Differential finishing of freeform surfaces (knee joint) using R-MRAFF process and negative replica of workpiece as a fixture

It is difficult and challenging to achieve uniform nanoscale surface finish in the contact zone, particularly on freeform (or sculptured) surfaces having different curvatures at different locations. Femoral (or, Knee joint component) is one of such biomedical freeform component which has complex profile along its curvature. Surface conditions of a femoral decide the life of the implant and they play a crucial role in its functionality. The variation in surface roughness of the femoral should be minimum in the contact zone. For this purpose, a special tooling is being proposed for rotational magnetorheological abrasive flow finishing (R-MRAFF) process. A negative replica of the workpiece (knee joint) as a tool (or a fixture) is used so that the medium flow velocity in the fluid flow channel is almost constant (or minimum possible variations) along the medium flow direction. It is able to do differential finishing also along the curvature. In addition, pulsating magnetic field has been used to generate vibrations in the medium in the finishing zone so that the possibility of fresh abrasive particles interacting with the surface of femoral is high. The surface finish has been achieved ranging from 26 nm to 62 nm using the proposed finishing technique and negative replica of the workpiece (femoral) as a fixture.     

Performance assessment of microwave treated WC insert while turning AISI 1040 steel

This study attributed to post treatment of tungsten carbide (WC) inserts using microwave irradiation. Tungsten carbide inserts were subjected to microwave radiation (2.45 GHz) to enhance its performance in terms of reduction in tool wear rate, cutting force surface roughness and improvement in tool life. Performance of tungsten carbide insert is very much affected by machine operating parameters i.e. speed, feed and depth of cut. An attempt has been made to investigate the effects of machining parameters on microwave treated tool inserts. This paper describes the comparative study of machining performance of untreated and microwave treated WC tool inserts used for turning of AISI 1040 steel. Machining performance has been evaluated in terms of flank wear, cutting force, surface roughness, tool wear mechanisms. Critical examinations of tool wear mechanisms and improvements in metallurgical properties such as microstructural change, phase activation of WC grains were identified using scanning electron microscope (SEM). Results obtained from the turning using the microwave treated tool inserts showed a significant reduction tool wear thereby enhancing the surface quality of workpiece.     

Plasma characterization of dry ��-EDM

An attempt was made to characterize the dry microelectric discharge machining (??-EDM) plasma systematically by using optical emission spectroscopy. In order to characterize the plasma and its parameters such as plasma temperature, electron density, Debye length, and gamma parameter, the optical spectra were recorded for different energies and with different diameters of tool electrode. From the recorded spectra, using line pair method and modified Saha equation, plasma temperature and electron density, respectively were calculated. From these two, Debye length and plasma parameter were also calculated. These studies indicate that the plasma produced in dry ??-EDM is ideal. In addition to this, we found that the dry ??-EDM region is below the conventional EDM region in log electron density and log temperature plot. Morphological analysis was carried out on crater produced by different energies on the workpiece using a scanning electron microscope. The crater shape may dependent on the geometry of the tool tip, number of discharges, and energy of discharge.     

Photoelectrochemical Investigation of Fullerenes

Abstract

Fullerene solar cells are demonstrated. Illuminated, C₆₀ drives oxidation of redox couples in solution. a photoelectrochemical solid/liquid, rather than a solid state, junction, improves photocurrent, and a C₆₀ single crystal, and not polycrystalline film, decreases dark current, and thereby light driven charge transfer dominates.     

ERD facility for analysis of hydrogen and deuterium in solids

Hydrogen is the lightest element in nature, and so, its detection and quantitative analysis is difficult by the conventional methods utilized for other elements. In the recent years the technique of elastic recoil detection analysis (ERD) using 1–2 MeV He⁺ beam has been developed to quantitatively and simultaneously analyze hydrogen and its isotopes in solids. Such a facility has been set up using the 2 MeV Van-de-Graaff accelerator at IIT Kanpur. It facilitates H and D analysis in a material up to a depth of ∼ 1μm with a detection sensitivity of 0·1 at.% and depth resolution of about 300 ?. The application potential of this setup is illustrated by presenting the results of measurements performed on Al:H:D systems prepared by plasma source ion implantation and highT _c YBCO pellets exposed to humid atmosphere.     

Cenosphere filled aluminum syntactic foam made through stir-casting technique

Cenospheres in the range of 30–50 vol.% were used as space holders for making syntactic aluminum foam having density 1.5–1.9 gm/cc using stir-casting technique. The synthesized syntactic foam (SF) was characterized in terms of microstructures, hardness and compressive deformation behaviour. It was noted that the SF behaves like a high strength aluminium foam under compressive deformation exhibiting flat plateau region in the stress–strain curves. The plateau stress of SF decreases with cenosphere volume fraction vis-à-vis porosity following a power law relationship. But, the densification strain increases linearly with cenosphere volume fraction.     

A blockchain-based approach for a multi-echelon sustainable supply chain

Blockchain technology is destined to revolutionise supply chain processes. At the same time, governmental and regulatory policies are forcing firms to adjust their supply chains in response to environmental concerns. The objective of this study is therefore to develop a distributed ledger-based blockchain approach for monitoring supply chain performance and optimising both emission levels and operational costs in a synchronised fashion, producing a better outcome for the supply chain. We propose the blockchain approach for different production allocation problems within a multi-echelon supply chain (MESC) under a carbon taxation policy. As such, we couple recent advances in digitalisation of operations with increasingly stringent regulatory environmental policies. Specifically, with lead time considerations under emission rate constraints (imposed by a carbon taxation policy), we simultaneously consider the production, distribution and inventory control decisions in a production allocation-based MESC problem. The problem is then formulated as a Mixed Integer Non-Linear Programming (MINLP) model. We show that the distributed ledger-based blockchain approach minimises both total cost and carbon emissions. We then validate the feasibility of the proposed approach by comparing the results with a non-dominated sorting genetic algorithm (NSGA-II). The findings provide support for policymakers and supply chain executives alike.     

Effect of nanoclay addition on the displacement-controlled flexural fatigue behavior of a polymer

Reinforcing polymers with nanoclay improves the stiffness and decreases the dissipative nature of polymer matrix. This article describes the effect of nanoclay addition on the flexural fatigue response of Polyamide6 (PA6). The emphasis was on temperature rise, temperature-induced stiffness drop, and flexural fatigue life. The fatigue performance has been investigated under displacement-controlled flexural loading conditions at room temperature. The samples were subjected to same displacement amplitude and same initial force amplitude (force amplitude in the first fatigue cycle) flexural fatigue conditions. Under the same displacement amplitude conditions, PA6NC samples exhibited marginally lesser percentage drop in the initial force amplitude (temperature-induced stiffness change) compared to PA6. Due to the addition of nanoclay, a marginal improvement in fatigue life (~64,000 cycles) was also observed under these conditions. Under the same initial force amplitude conditions, PA6NC samples exhibited significantly lesser percentage drop in its initial force compared to PA6 and retained the stiffness throughout the fatigue life. In addition to this, a significant improvement in fatigue life (>150,000 cycles) was observed. The performance improvement due to nanoclay addition can be attributed to enhanced modulus coupled with reduced dissipation factor (tan δ) and improved surface hardness. The fibrillated appearance of the PA6NC fracture surface suggests that the clay addition promotes toughening and influences the crack propagation characteristics of PA6.