Castor oil‐based polyurethane–polyester nonwoven fabric composites: Mechanical properties,chemical resistance,and water sorption behavior at different temperatures

Castor oil‐based polyurethane (PU)–polyester nonwoven fabric composites were fabricated by impregnating the polyester nonwoven fabric in a composition containing castor oil and diisocyanate. The effects of different diisocyanates such as toluene‐2,4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI) on the mechanical properties have been studied for neat PU sheets and their composites with polyester nonwoven fabric. Chemical resistance of the PU composites has been assessed by exposing the specimens to different chemical environments. Percentage water absorption of composites and neat PU sheets has been determined both at room temperature and in boiling water. Both TDI‐ and HMDI‐based PU composites showed a marginal improvement in tensile strength retention at 100°C heat ageing. Water sorption studies were carried out at different temperatures, viz, 30, 50, and 70°C, based on immersion weight gain method. From the sorption results, the diffusion (D) and permeation (P) coefficients of water penetrant have been calculated. Attempts were made to estimate the empirical parameters such as n, which suggests the mode of transport (non‐Fickian), and K, a constant which depends on the structural characteristics of the polymer in addition to its interaction in boiling water. The temperature dependence of the transport coefficients has been used to estimate the activation energy parameters for diffusion (E_D) and permeation (E_p) processes from Arrhenius plots. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Structure–property relationship of polyethylene glycol‐based PU/PAN semi‐interpenetrating polymer networks

Polyethylene glycol‐400 (PEG) based polyurethane (PU) and polyacrylonitrile (PAN) semi‐interpenetrating polymer networks (SIPNs) (PU/PAN; 90/10, 70/30, 60/40, and 50/50) have been prepared by sequential polymerization method. The prepared SIPNs have been characterized by physicomechanical properties. The microcrystalline parameters such as crystal size (〈N〉), lattice disorder (g), surface (D_s) and volume (D_v) weighted crystal size of SIPNs have been estimated using wide angle X‐ray scattering studies, and quantification of the polymer network has been carried out on the basis of these parameters. The microstructural parameters have been established using Exponential, Lognormal, and Reinhold asymmetric column length distribution functions and the results are compiled. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 177–187, 2006     

Crosslinking of low‐density polyethylene by diisocyanates for superior barrier properties

The chemical modification of low‐density polyethylene (LDPE) resins with hexamethylene diisocyanate and toluene diisocyanate was achieved. The reaction of LDPE with diisocyanate was monitored by Fourier transform infrared spectroscopy, wherein the appearance of new peaks at 3326, 1620, and 1572 cm^?1 corresponding to ? N? H stretching, ? (C?O)? NH₂ stretching, and ? N? H bending in an amide moiety, respectively, was observed. Modified films of excellent clarity and uniform thickness were obtained by the solution casting of crosslinked polyethylene. The oxygen transmission rate (OTR), water vapor transmission rate (WVTR), grease resistance, and thermal properties of the modified films were studied. The results clearly indicate that the OTR was improved by 35% and that grease resistance was improved by 90–125% in the crosslinked LDPE films with little change in their strengths. The heat seal characteristics, however, showed that relatively higher temperatures were needed to achieve efficient sealing in these films. Differential scanning calorimetry showed a decrease in the melting temperature from 104°C for LDPE to 101°C for both of the crosslinked LDPE films. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1193–1199, 2005     

Biobased chain extended polyurethane and its composites with silk fiber

The biobased chain extended polyurethane (PU) was synthesized by reacting castor oil based polyol with different diisocyanates [toluene‐2,4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI)] and chain extender such as glutaric acid. Biocomposites have been fabricated by incorporating the silk fiber into both TDI‐ and HMDI‐based PUs. The effect of incorporation of silk fiber into TDI‐ and HMDI‐based neat PU on the physicomechanical properties such as density, surface hardness, tensile strength, and percentage elongation have been investigated. The dynamic mechanical properties and the thermal stability of neat PUs and the silk fiber incorporated PU composites have been evaluated. The TDI‐based neat PU has showed higher mechanical properties compared to HMDI‐based PU. The incorporation of 10% silk fiber into TDI‐ and HMDI‐based PU resulted in an enhancement of tensile strength by 1.8 and 2.2 folds, respectively. The incorporation of silk fiber into biobased chain extended PU increased the glass transition temperature (T_g) of the resultant biocomposites. The morphology of tensile fractured neat PUs and their biocomposites with silk fiber was studied using scanning electron microscope (SEM). POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Influence of plasticizers (DOP and CNSL) on mechanical and electrical properties of SBS/polyaniline blends

Electrically conductive blends based on polyaniline-dodecylbenzene sulfonic acid (Pani.DBSA)/styrene-butadiene-styrene (SBS) block copolymer have been prepared in the presence of different plasticizers such as dioctyl phthalate (DOP) and cashew nut shell liquid (CNSL). The products were characterized by ultraviolet-visible (UV-vis) spectrometry, scanning electron microscopy, X-ray diffraction, electron paramagnetic resonance (EPR) and resistivity measurements. The presence of DOP resulted in an increase of the electrical resistivity whereas the increasing concentration of CNSL resulted in a decrease of electrical resistivity. In the latter case, the presence of cardanol, a phenol-type compound in CNSL, may be responsible for the improved electrical performance, probably because of a secondary doping process, which changes the molecular conformation of Pani.DBSA chains from “compact coil” to “expanded coil”. In addition, CNSL contributes to the formation of cocontinuous-type morphology with conducting pathways in larger extension. EPR studies also showed an increase of the polaron mobility as the amount of CNSL in the blend increases.     

Studies on the physico‐mechanical,thermal, and morphological behaviors of high density polyethylene/coleus spent green composites

This study is aimed at utilizing nutraceutical industrial waste and reducing carbon footprints of plastics. Eco‐friendly “green composites” of high density polyethylene (HDPE) were fabricated using coleus spent (CS)—a nutraceutical industrial waste as reinforcing filler and maleic anhydride‐graft‐polyethylene (MA‐g‐PE) as compatibilizer. Composites were fabricated with 5, 10, 15, and 20% (w/w) of CS by extrusion method. The fabricated HDPE/CS composites were evaluated for mechanical and thermal behavior. A slight improvement of about 5% in tensile strength and marked improvement of about 25% in tensile modulus for 20 wt % CS filled HDPE composites was noticed. The effect of CS content on rheological behavior was also studied. Thermal characteristics were performed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA thermogram indicated increased thermal stability of CS‐filled composites. From TGA curves the thermal degradation kinetic parameters of the composites have been calculated using Broido's method. The enthalpy of melting (ΔH_m) obtained from DSC curves was reduced with increase in CS content in HDPE matrix, due to decrease in HDPE content in composite systems. An increase in CS loading increased the water absorption behavior of the composites slightly. Morphological behavior of cryo‐fractured composites has been studied using scanning electron microscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of poly (aniline-co-acrylonitrile) using organic benzoyl peroxide by inverted emulsion method

An inverted emulsion process was adopted to synthesize conducting copolymers of aniline and acrylonitrile using benzoyl peroxide (BPO) as a novel oxidizing agent. The influence of polyacrylonitrile (PAN) ratio on the properties of conducting copolymers is reported. The chemical structures of the copolymers were characterized spectroscopically by UV-Vis, FT-IR, FT-Raman and EPR. The solubility of polyaniline (PAni) and PAni–PAN copolymers in dimethyl sulphoxide (DMSO) was confirmed by electronic absorption spectra. The conductivity of these copolymers lie in the range (1.26–4.20)×10⁻² S/cm. TGA thermogram of copolymers showed multi-step thermal degradation behaviour. X-ray scattering studies reflected that the copolymers are semicrystalline and showed two crystalline peaks at 17 and 25 (2θ).     

Sorption and diffusion of chlorinated aliphatic hydrocarbon penetrants into diol chain extended polyurethane membranes

Sorption and diffusion of a number of chlorinated alkanes through a diol chain extended polyurethane (PU) membranes have been investigated at 25, 40 and 60 degrees C, based on an immersion weight gain method. From the sorption result, the diffusion (D) and permeation (P) coefficients of halogenated hydrocarbon penetrants have been calculated. Molecular transport data depends on membrane-solvent interactions, size of the penetrants, temperature and also morphology of the chain extended PUs. The temperature dependence of the transport coefficient has been used to estimate the activation parameters for the process of diffusion (E(D)) and permeation (E(P)) from the Arrhenius plots. Furthermore, the sorption results have been interpreted interms of the thermodynamic parameters such as enthalpy and entropy.