Effect of Volumetric Energy Density on Microstructure and Properties of Grade 300 Maraging Steel Fabricated by Laser Powder Bed Fusion

Metallurgical and Materials Transactions A - This study investigated the effect of laser powder bed fusion process parameters on the microstructure and properties of maraging steel. The results...     

Solidification of electrically conducting liquid flow driven by shear and pressure gradients subject to viscous and Joule heating

Solidification of a liquid in motion driven by shear and pressure gradients occurs in many natural settings and technological applications. When the liquid is electrically conducting, its solidification rates can potentially be modulated by an imposed magnetic field. The shearing motion results in viscous dissipation and the Lorentz force induced by the magnetic field causes Joule heating of the fluid, which can influence the structure of the flow, thermal fields, and thereby the solidification process. In this study, a mathematical model is developed to study the combined effects of shear and pressure gradients in the presence of a magnetic field on the solidification of a liquid between two parallel plates, with one of them being insulated and under constant motion, and the other being cooled convectively and at rest. Under the quasi-steady assumption, closed-form semianalytical solutions are obtained for the instantaneous location of the solid–liquid interface, Nusselt number, and dimensionless power density as a function of various characteristic parameters such as the Hartmann number, pressure gradient parameter, Brinkman number, and Biot number. Furthermore, an interesting remelt or steady-state condition for the interfacial location is derived as arising from the competing effects of the solid side heat flux and viscous dissipation and Joule heating on the liquid side. The newly derived analytical results are shown to reduce to the various classical results in the limiting cases. A detailed systematic study is performed by the numerical solution of the semianalytical formulation, and the effects of different characteristic parameters on the solidification process are discussed.     

Microstructure,Mechanical Properties,and Corrosion Behavior of Co-Based Stellite 6 Multilayer Overlays Deposited on ASTM A36 Steel by Gas Metal Arc Welding Process

Hardfacing is an effective method for restoring the damaged part. Herein, cobalt-based superalloy Stellite-6 is deposited on A36 substrate using gas metal arc welding process. The mechanical properties, microstructure, and corrosion behavior of Stellite-6 overlays on A36 substrate are examined. Defect-free hard overlays are obtained, and a dilution ratio of 19.9% is achieved with weaving technique. X-ray diffraction analysis reveals the presence of M₇C₃, M₂₃C₆, M₆C, and martensite in the Stellite-6 hard overlays. The microstructure of the deposit contains martensite, carbides, and interdendritic precipitates while the mean hardness is 471 HV_0.5. Tensile testing with specimens extracted on the longitudinal (LD) and transverse (TD) orientation of the stellite-6 deposit shows a strength above 950 MPa along with the brittle nature of fracture. Grain growth is epitaxial and shows dendritic morphologies. The higher fraction of high-angle grain boundaries improves the tensile strength of the deposit and interface region. The localized corrosion behavior of stellite-6 hard overlays is found to be excellent, and the corrosion analysis exhibits a corrosion rate of 0.10 mils per year (mpy). The outcomes of the study highlight the feasibility of Stellite-6 hard overlays for extending the service life of A36 steel in chloride environments.     

Temperature-Dependent Thermal and Mechanical Properties of a Wire Arc Additively Manufactured Low Transformation Temperature Steel

Metallurgical and Materials Transactions A - Recent research has studied the use of low transformation temperature (LTT) martensite steel as feedstock for wire arc additive manufacturing (WAAM) and...     

Recovery and purification of copper sulfide nanoparticles from acid mine drainage by biological sulfate reduction and microfiltration using low-cost ceramic membrane

Clean Technologies and Environmental Policy - Acid mine drainage (AMD) typically has a high amount of copper that can be recovered in pure form for different industrial applications. This study...