Post-processor development for a turning and milling composite machine tool

The accomplishment of a turning and five-axis milling in only one setup is extremely useful and is possible on a turning and milling composite machine tool. In this work, we present a control algorithm and develop a post-processor for this machine, which has six linear and three rotary axes. To calculate a generalized kinematics model, coordinate systems are established by analyzing the basic kinematic chain relation of the turning and milling composite machine tool. The two vectors, which control the motions of the cutter contact workpiece, are simultaneously transformed to provide the algorithms of the rotary angles and motion coordinate. A special post-processor written in JAVA language is developed according to the proposed algorithm. To evaluate the effectiveness and accuracy of the developed post-processor, a specimen (blade) is used in the cutting simulation and real machining experiment. Experimental results showed the effectiveness and accuracy of the proposed algorithm. Furthermore, Compatibility is improved by adding new functions such as change of target machine, cutter location data change, workpiece origin offset, and cutting feed rate control.     

A Comparative Study on Open Circuit Voltage Models for Lithium-ion Batteries

The current research of state of charge(SoC) online estimation of lithium-ion battery(LiB) in electric vehicles(EVs)mainly focuses on adopting or improving of battery models and estimation filters. However, little attention has been paid to the accuracy of various open circuit voltage(OCV) models for correcting the SoC with aid of the ampere-hour counting method. This paper presents a comprehensive comparison study on eighteen OCV models which cover the majority of models used in literature. The low-current OCV tests are conducted on the typical commercial LiFePO_4/graphite(LFP) and LiNiMnCoO_2/graphite(NMC) cells to obtain the experimental OCV-SoC curves at different ambient temperature and aging stages. With selected OCV and SoC points from experimental OCV-SoC curves, the parameters of each OCV model are determined by curve fitting toolbox of MATLAB 2013. Then the fitting OCV-SoC curves based on diversified OCV models are also obtained. The indicator of root-mean-square error(RMSE) between the experimental data and fitted data is selected to evaluate the adaptabilities of these OCV models for their main features, advantages,and limitations. The sensitivities of OCV models to ambient temperatures, aging stages, numbers of data points,and SoC regions are studied for both NMC and LFP cells. Furthermore, the influences of these models on SoC estimation are discussed. Through a comprehensive comparison and analysis on OCV models, some recommendations in selecting OCV models for both NMC and LFP cells are given.     

Use of FIB to Study ZDDP Tribofilms

Focussed ion beam milling (FIB) followed by TEM has been used to study ZDDP tribofilms on rubbed steel surfaces. It has been found that the impact of high energy platinum and gallium ions during FIB causes significant morphological and structural changes to the uppermost 30–50 nm of a ZDDP tribofilm. This can be prevented by the low energy deposition of a quite thick gold layer prior to installation of the sample in the FIB facility. This problem, and its solution, have been quite widely reported in the non-tribology literature but have not previously been highlighted in the application of FIB to study tribological surfaces. It has also been found, using this gold pre-deposition method, that the bulk of the ZDDP tribofilm studied has a polycrystalline structure.     

Tribological Characteristics of Aqueous Graphene Oxide,Graphitic Carbon Nitride,and Their Mixed Suspensions

The tribological performance of graphene oxide (GO), graphitic carbon nitride (g-C₃N₄), and their mixed (g-C₃N₄/GO) aqueous suspensions was investigated. The 0.06 wt% GO, 0.06 wt% g-C₃N₄, and 0.06 wt% 1:1 g-C₃N₄/GO suspensions reduced the coefficient of friction (COF) by 37, 26 and 37% and wear mark radius by 19.1, 16.0 and 19.6%, respectively, in comparison with water. Pure g-C₃N₄ and GO suspensions showed unstable lubrication in the tests with relatively high loads and speeds, while the g-C₃N₄/GO mixed suspension had superior tribological performance in all tested conditions. This is because in the mixed suspension g-C₃N₄ agglomerates became smaller, and GO nanosheets exhibited fewer wrinkles and less stacking, which enabled the formation of a layer of tribo-composite film. As a result, the friction, wear and tribo-corrosion were reduced during sliding.     

Producing Polydicyclopentadiene from Lower-Grade Dicyclopentadiene

Russian Engineering Research - Polymer samples based on polydicyclopentadiene produced from Russian dicyclopentadiene are investigated by thermogravimetric analysis and differential scanning...     

Lyapunov exponent of friction-induced vibration under smooth friction curve

This paper studies the nonlinear behavior of the friction-induced vibration by using spring-mass model subject to the smooth frictionvelocity curve. The nonlinearity and instability of the friction may produce the chaotic vibration depending on the friction curve. In order to show this, the Lyapunov exponents are calculated for a variety of the slope and magnitude in the smooth friction curve. In turn, the dependency of the friction curve on the chaotic attractor is illustrated.     

Experimental study on the life prediction of servo motors through model-based system degradation assessment and accelerated degradation testing

The advent of smart factories has resulted in the frequent utilization of industrial robots within factories to increase production automation and efficiency. Due to the increase in the number of industrial robots, it has become more important to prevent any unexpected breakdowns of the factory. As a result, the lifespan prediction of machinery has become a crucial factor because such failures can be directly associated with factory productivity resulting in significant losses. Most of the failures occur within one of the core components of the robot arm, the servo motor, and thus we will focus on the analysis of the servo motor in this study. However, sensor attachment to such equipment is considered difficult due to the dynamic movement of the robot arm, meaning that internal instrumentation should be utilized during analysis. In addition, no definite measure to determine the degradation of the motor exists, and thus a new degradation index is proposed in this study. Therefore, in this study, the lifespan of the servo motor will be estimated through accelerated degradation testing methods based on a new system degradation assessment method, which estimates the fault of the system using observer-based residuals with encoder data obtained from internal instrumentation.     

A study on piezoelectric energy harvester using kinetic energy of ocean

Electricity generation through fossil fuels has caused environmental pollution. Accordingly, research on new renewable energy (solar, wind, geothermal heat, etc.) to replace fossil fuels and solve this problem is in progress. These devices can consistently generate power. However, they have several drawbacks, such as high installation costs and limitations in possible set-up environments. Therefore, the piezoelectric harvesting technology, which is able to overcome the limitations of existing energy technologies, is actively being studied. The piezoelectric harvesting technology uses the piezoelectric effect, which occurs in crystals that generate voltage when stress is applied. Its advantages include a wider installation base and a lower technological cost. This study investigated a piezoelectric energy-harvesting device based on constant wave motion. This device can harvest power in a constant turbulent flow in the middle of the sea. The components of the device are circuitry, percussion bar, triple layer piezoelectric bender, bearing and rudder. A multiphysical analysis coupled with the structure and piezoelectric elements was also conducted to estimate the device performance. The analysis accuracy was improved by applying the impact energy to the bender calculated based on the shape of the wave in the East Sea. The proposed device’s performance was finally confirmed by experiments.     

Preparation and characterization of porous PDMS beads for oil and organic solvent sorption

In this article, poly (dimethyl siloxane) (PDMS) porous beads were prepared by suspension polymerization method using n‐octane and carbon tetrachloride (CCl₄) as diluents and pore formation agents. The apparent density, porosity and other characteristics were characterized. The absorption experiments showed that the porous PDMS beads exhibited more absorption capacity and faster absorption rate toward oils than the nonporous or oligoporous PDMS beads did, moreover they are of remarkable stability and recyclability, which could provide a path to absorb the oils floating on water. POLYM. ENG. SCI., 54:2965–2969, 2014. © 2014 Society of Plastics Engineers     

Modified Pechini Synthesis of Proton‐Conducting Ba(Ce,Ti)O3 and Comparative Studies of the Effects of Acceptors on its Structure,Stability, Sinterability,and Conductivity

The phase structure, chemical stability, sinterability, and electrical performance of the proton‐conducting Ba(Ce,Ti)O₃ solid solution with a series of acceptors M (M = In, Y, Sm) synthesized by a modified Pechini method were systematically investigated. The substitution of cerium with titanium was proved as an effective way to improve the stability of BaCeO₃. Especially for the BaCe_0.95Ti_0.05O_3?δ sample doped with In, no change in the phase was found even after treatment in the atmosphere containing both CO₂ and H₂O at 700°C for 10 h. Thanks to the highly sinteractive powders with particle size of ~100 nm, dense ceramics were easily acquired. Moreover, compared with the undoped BaCe_0.95Ti_0.05O₃ sample, In, Y, and Sm dopants further improved the sinterability of the solid solution. In particular, In played a role of sintering aid and led to the largest linear shrinkage of the ceramics. As to the electrical performance, the transport properties of the samples under various atmospheres were analyzed and compared. The impedance tests demonstrated the best electrical performance of the Y‐doped samples.