Burner Performance Evaluation Using Test Code

Development of new burner technology is common practice nowadays. Standardized test codes are available to conduct tests to determine operating characteristics and thermal performance of different parts of steam generating units. This paper describes the results of testing performed to evaluate thermal efficiency of a 74.5?kW fire-tube steam generator fired with a new premixed flame burner in comparison to a typical standard-retrofit diffusion flame burner system. Two premixed flame burners sized at 7.6 and 10.1?cm were tested. Testing was performed in accordance with the ASME PTC 4.1 Power Test Code. The evaluation was conducted in the range of small- to mid-sized, natural gas-fired applications, from 1.06?to?2.64×106?kJ/h. The environmental nitrogen oxide (NOx) emissions performance was also compared for both burner technologies. The results of this evaluation indicate that firing the test boiler with the 7.6?cm new burner slightly improves unit thermal efficiency by 4.0–3.3% for a unit load ranging from approximately 1.06?to?1.79×106?kJ/h, respectively. Operation with the 10.1?cm new burner improves the thermal efficiency by approximately 1.6% at 2.32×106?kJ/h. The uncertainty in the measurements used in the efficiency calculations should account for approximately ±1.5% uncertainty in the reported gross efficiency. Reductions in NOx emissions of the order of 10% resulted from operation with the new premixed flame burners.     

Disassembly sequence planning in a disassembly cell context

In this paper a two-phase approach is proposed for determining the optimal disassembly sequence when the disassembly system has a cellular configuration. Operations are first grouped into cells based on the resources they require with the goal of minimizing machine acquisition costs. The aim is to group together those operations that use similar equipment in order to achieve good utilization levels of such equipment. A maximum cell size may be imposed. Once the cells have been formed and the operations have been assigned to them, a metaheuristic algorithm (namely GRASP) is used to search for the disassembly sequence for each product that leads to the minimum number of intercellular movements. To account for uncertainty regarding the condition in which the product may arrive, each disassembly task is assumed to be required with a certain probability, regardless of the other tasks. AND/OR precedence relations among the disassembly tasks are also considered. The proposed approach is illustrated on a randomly generated disassembly problem.     

Bioactivity of antifouling paints based on organotin toxicants

This paper discusses the bioactivity of antifouling paints based on organotin toxicants, such as tributyltin fluoride (TBTF) and triphenyltin fluoride (TPTF). These compounds were used alone or mixed as the main toxicant in formulations. The use of TPTF or mixtures of TPTF and TBTF, with vinyl binders, led to paints with satisfactory bioactivity during a 24 months immersion period. With the same binders, TBTF alone provided only 12 months of antifouling protection. The correlation coefficients calculated from the fouling attachment values and the rosin content in the binder showed that the bioactivity of the tested formulations depended on the solubility of the toxicant in sea water and on the composition and solubility of the binders.     

Further evidence of responsibility of impurities in MgO for variability in its basicity and catalytic performance in oxidative coupling of methane

Further evidence was delivered that certain impurities, which could be contained in MgO samples, might be responsible for observed variability in MgO basicity and catalytic performance in oxidative coupling of methane. The surface basicity/base strength distribution of a series of MgO samples containing or not containing Ca and Na impurities was determined by a temperature-programmed desorption of CO₂. It was revealed that samples containing Ca and Na impurities have much more medium, strong and very strong basic sites. The surface basicity of MgO samples containing added alkali or alkaline earth compounds or water was characterized by a test reaction of transformation of 2-butanol. It was confirmed that the introduction of these compounds to a pure MgO enhanced both its basicity and activity in oxidative coupling of methane.     

Thermodynamics of gas-solid flow

New thermodynamic fundamentals for vertical pneumatic conueying are proposed with derivation based strictly on mass conservation and continuum concept. For a 1-D, vertical, steady gas-solid flow, these new mass and energy balances allowed the derivation of a new nondimensional energy factor containing the pressure drop. This energy factor correlated quite well with the difference between the inlet gas velocity and solids terminal velocity, when tested against high-pressure, 15-m-high, vertical pneumatic transport data from Institute of Gas Technology. The energy factor was also checked against atmospheric-pressure data of the 5-m lift line of the Pennsylvania State Uniuersity. The new energy factor covers quite well both the atmospheric- and high-pressure sets of data (923 tests) including two heights, lean- and dense-phase transports, several pipe diameters, broad and narrow particle-size distributions, and different materials. The dissipation terms in gas-solid flow were also clearly identified.     

Extrusion-rotomolding of plasticized PVC formulations

In this work, we present a novel process to produce plasticized PVC articles. Plasticized PVC dispersion resin (dry blend) was extruded and poured into a hot mold. The mold was transferred to a rotomolding machine, where the final geometry was obtained. Formulations using commercial PVC suspension resin and three different types of plasticizers were prepared under different processing conditions. The physical appearance of the articles and the tensile properties of the materials were evaluated.     

In-situ-Messung der Stickoxidkonzentration in turbulenten Diffusionsflammen

Zusammenfassung Die laserspektroskopischen Me?methoden laserinduzierte Fluoreszenz und spontane Ramanspektroskopie werden eingesetzt zur Messung der Konzentrationen von Stickoxid, Hydroxyl sowie der chemischen Hauptkomponenten und der Temperatur. Betrachtet wird die thermische Umsetzung von Wasserstoff mit Luftsauerstoff. Es wird die experimentelle Vorgehensweise und Problematik dargestellt. Ebenso wird der Weg der Modellierung und Berechnung turbulenter Verbrennungsvorg?nge am konkreten Beispiel skizziert. Die Annahme chemischen Gleichgewichts stellt sich als ungenügend in der Berechnung der Stickoxid- und Hydroxylkonzentrationen heraus. Eine deutlich bessere Vorhersage wird durch Einführen einer Reaktionsfortschrittsvariablen für das chemische Modell erreicht.     

From the individual element test to finite element templates: Evolution of the patch test

This paper starts a sequence of three articles that follow an unconventional approach in finite element research. The ultimate objective is to construct high-performance elements and element-level error estimators for those elements. The approach takes off from our previous work in high-performance elements and culminates with the development of finite element templates. The present paper concentrates on the patch test and evolved versions of the test that have played a key role in this research. Following a brief review of the historical roots, we present the Individual Element Test (IET) of Bergan and Hanssen in an expanded context that encompasses several important classes of new elements. The relationship of the IET to the multielement forms A, B and C of the patch test and to the single-element test are investigated. An important consequence of the IET application is that the element stiffness equations decompose naturally into basic and higher-order parts. The application of this decomposition to the “sanitization” of the non-convergent BCIZ element is described and verified with numerical experiments. Two sequel papers in preparation are subtitled ‘the algebraic approach’ and ‘element-level error estimation’. These apply the fundamental decomposition to the derivation of templates for specific mechanical elements and to the construction of element-level error estimators, respectively.