Modelling and optimization of a flexible poly(vinyl chloride) compound formulation for mine cables

Developments by Labuschagné et al. (Patent, WO 2006/123284 A2, 2006) in the manufacture of Layered Double Hydroxides (LDHs) have led to a patent describing a new effluent free synthesis method. A promising application for the LDH is as an additive for a flexible poly(vinyl chloride) (PVC) compound used for the insulation for cables used in South African underground mines. Consequently, a new formulation is required. Unfortunately formulating a PVC compound is a complex problem. The purpose of the investigation is to develop a method that can be used to find an optimum PVC formulation where the material requirements are met while also allowing for the quantitative analysis of the effect of the ingredients on the material properties. This is achieved by modeling the thermal stability, fire retardancy, and basic mechanical properties of the compound as a function of the relative proportions of the ingredients using 2nd order Scheffé polynomials. The empirical models are determined using statistical experimental design. Each model is interpreted using statistical analysis of the model terms which allows for the quantification of the effects and interactions of all the ingredients on the various response variables. The models are also used as constraints in the optimization of the PVC formulation for minimum cost. Parametric analyses are done to demonstrate how the optimization can be used to analyze the entire system taking into account the cost performance of the ingredients. Finally, it is demonstrated how the above approach requires significantly less time and labor to find an optimum formulation than the traditional approach. J. VINYL ADDIT. TECHNOL., 25:E44–E58, 2019. © 2017 Society of Plastics Engineers     

Lipozyme IM‐catalyzed interesterification for the production of margarine fats in a 1 kg scale stirred tank reactor

Lipozyme IM‐catalyzed interesterification of the oil blend between palm stearin and coconut oil (75/25 w/w) was studied for the production of margarine fats in a 1 kg scale batch stirred tank reactor. Parameters such as lipase load, water content, temperature, and reaction time were investigated. The reusability of Lipozyme IM was also studied under optimized conditions. The interesterification products were monitored by analysis of triacylglycerol profiles, the contents of diacylglycerols, free fatty acids (FFA), and solid fat contents. The contents of some triacylglycerol species, which were categorized by equivalent carbon number (ECN), namely ECN34, 36, 48, and 50, decreased by 6.0, 5.9, 5.8, and 13.7%, respectively, after enzymatic interesterification, similar to the reduction of those species after chemical interesterification, 6.6, 6.0, 7.1, and 12.9%, respectively. On the other hand, those of ECN38, 40, 42, 44, and 46 increased by 1.1, 1.6, 6.8, 16.7, and 6.5%, respectively, in comparison with the increase of those species after chemical interesterification, 0.2, 1.5, 6.5, 17.0, and 9.2%, respectively. Lipase load and reaction time had great influence on the degree of interesterification. A Lipozyme IM load of 6% was required for a reaction of 6 h and at 60 °C, to reach a stable degree of interesterification. Temperature variation in the range of 50—75 °C did not affect the reaction degree as well as the contents of diacylglycerols, but the content of FFA slightly increased with higher temperature. Addition of water to the enzyme increased the contents of diacylglycerols and FFA in the products linearly. However, it had no effect on the degree of interesterification for the first batch when the enzyme was reused. Lipozyme IM was stable in the 10‐batch test after adjusting the water content in the system. The relationship between the content of water in the system and that of FFAs in the products was evaluated and discussed.     

Synthesis of Nanoparticles in High Temperature Ceramic Microreactors: Design, Fabrication and Testing

Microreactors as a novel concept in chemical technology enable the introduction of new reaction procedures in chemistry, pharmaceutical industry, and molecular biology. These miniaturized reaction systems offer many exceptional technical advantages for a large number of applications. One major application is in the bulk synthesis of nanoparticles. Despite the availability of a plethora of nanoparticle synthesis processes, there exist many difficulties in controlling the shape, size, and purity of nanoparticles in large quantities in a safe and cost-effective manner. These difficulties have been the principal factors adversely limiting the applications of ceramic nanoparticles. Recent experiments have shown that to study the process of growth and formation of nanoparticles, a reactor having much smaller dimensions, namely a microreactor is more appropriate. These studies have also shown that a microchannel reactor provides control over the mean residence time and hence over the nanoparticle size and shape. This paper deals with the design, fabrication, and testing issues related to a high temperature, ceramic microreactor by investigating the use of reactive gas streams in arrays of microchannel reactors. These innovations offer the potential to overcome the barriers associated with synthesis of ceramic nanoparticles in large quantities.     

Modeling granular segregation in flow from quasi-three-dimensional, wedge-shaped hoppers

Granular materials may segregate upon processing and handling based on differences in particle properties such as size, density, or shape. In most instances, this segregation is problematic in that product quality is usually dependent on maintaining homogeneity of the blend. The present work investigates the causes and extent of segregation of granular materials during discharge from a hopper using the discrete element method. A quasi-three-dimensional, wedge-shaped hopper is modeled using two parallel periodic boundary conditions. The effects of various particle properties, such as diameter ratio, mean size, and mass fraction of each species, as well as hopper geometries, such as the height, width, outlet width, and wall angle, on the segregation results are examined. Additionally, the effects of friction coefficient and hopper fill methods are investigated. Results show that many factors affect the extent of segregation during hopper discharge, but some of the key factors include the particle diameter ratio, mass fraction, and ratio of hopper outlet to mean particle diameter as well as the hopper wall angle and wall roughness. Additionally, the method used to fill the hopper is shown to play a significant role in determining the segregation upon discharge. Visualization of the internal hopper flow patterns gives insight into the causes of segregation, which then aids in the proposal of various recommendations for reducing the extent of segregation during hopper discharge.     

Continuous blending of cohesive granular material

Results are presented from discrete element method (DEM) computer simulations of cohesive particles in a periodic slice of a continuous blender. The influence of inter-particle cohesion at various impeller speeds and fill levels is reported. Although increasing cohesion does not significantly change axial flow rates, mixing rates in the transverse plane and axial direction are affected. Mixing is generally enhanced for slightly cohesive materials, but decreases for larger cohesion, similar to trends observed in tumbling batch mixers. Changes in fill level are also shown to affect axial transport rates and mixing. These results suggest that the controllable operating parameters, such as feed rate and impeller speed, may be adjusted for cohesive powder formulations to obtain optimal mixing performance.     

Modeling continuous electropermutation with effects of water dissociation included

The repeating unit consisting of a cell pair of one concentrate and one feed compartment of an electropermutation stack is modeled. Both the feed and the concentrate compartments are filled with an ion‐exchange textile material. Enhanced water dissociation taking place at the surface of the membrane is included in the model as a hetrogeneous surface reaction. Results from simulations of nitrate removal for drinking water production are presented and comparisons with previous experimental results are made. The influence of both conductive and inert textile spacers on the process is investigated via simulations. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

A Machine Vision Sensor for Quality Control of Green Anode Paste Material

JOM - A machine vision sensor was developed for predicting deviations from the optimum amount of pitch in anode formulations using paste texture analysis. It could help operators mitigate the...     

Effect of solvent evaporation rate on the crystalline state of electrospun Nylon 6

The role of solvent evaporation on the crystalline state of electrospun Nylon 6 fibers was examined by electrospinning into a closed chamber filled with different concentrations of solvent vapor. It was found that the thermodynamically stable α form became increasingly dominant in Nylon 6 fibers electrospun out of both 1,1,1,3,3,3-hexafluoro-2-propanol (HFIP) and formic acid as the vapor phase solvent concentration increased. It is believed that the formation of the metastable γ form is due in part to the fast solvent evaporation kinetics associated with the electrospinning process. By varying the vapor phase concentration and thus the rate of solvent evaporation during electrospinning, we were able to vary the resulting crystal structure of the electrospun Nylon 6, as shown by XRD, Raman and FTIR.     

Thai Tea Seed Oil and Virgin Olive Oil Similarly Reduce Plasma Lipids: A Pilot Study within a Healthy Adult Male Population

The potential cardiovascular benefit of virgin olive oil (VOO) is widely recognized. However, the use of VOO at very high cooking temperatures makes these oils poorly suited for many Asian dishes. The use of tea seed oil (TSO) is increasing in Thailand, with TSO having a higher smoke point than VOO. The current study examines the effects of daily TSO intake in healthy adults. In a randomized, single-blind crossover design, 12 men consumed for 3 weeks 40 g day⁻¹ of food prepared with either TSO or VOO as a cooking oil. Plasma lipids, thiobarbituric acid reactive substances (TBARS), and oxidant defense enzyme activities are measured before and after each 3-week intervention period. Gas chromatography analysis of TSO and VOO demonstrates that both oils are equally high in monounsaturated fatty acid. The dietary incorporation of TSO and VOO for three weeks reduces low-density lipoprotein cholesterol (LDL-C) concentrations by 15% and 13%, respectively; with total cholesterol (TC) levels lowered by 10% in both groups. No significant changes in TBARS or antioxidant enzyme activity is observed. These results support the concept that Thai TSO can be utilized as a suitable and healthy alternative oil for high-temperature cooking in many Thai and Asian diets. Practical Applications: Tea seed oil from Camellia oleifera grown in Thailand has been recently reported to favorably lower lipid profiles in hamsters fed a high-fat diet in a manner similar to feeding refined olive oil or grapeseed oil. A pilot crossover trial is conducted to compare the effects of three weeks of daily intake of either TSO or VOO in healthy human adults. Consumption of both oils produced significant reductions in TC and LDL-C. Thai TSO leads to favorable lipid profiles and is a reasonable choice for many Thai and Asian food recipes.     

Effects of acid leaching treatment of soda-lime silicate glass on crack initiation and fracture

Water or acid soaking surface treatments have been shown to increase the mechanical strength of soda-lime silicate (SLS) glasses. This increase in strength has traditionally been attributed to effects related to residual stress or changes in fracture resistance. In this work, we report experimental data that cannot be explained based on the existing knowledge of glass surface mechanics. In dry environments, annealed and acid-leached SLS surfaces have comparable crack initiation stress and fracture stress as measured by Hertzian indentation and biaxial bending tests, respectively. Yet, in the presence of humidity, acid-leached surfaces have higher failure stress than the annealed surfaces. This apparent enhancement in the crack resistance of the acid-leached surface of SLS glass in humid environments supports the hypothesis that acid-leached surface chemistry can lower the transport kinetics of molecular water to critical flaws.