Defect identification and sizing by the ultrasonic satellite-pulse technique

Shape and size are the most important defect characteristics that need to be determined for the reliable prediction of the remaining service lifetime of a defective structure or part. The analytical and supporting experimental results presented in this paper concern a general, pattern recognition-based, ultrasonic defect identification and sizing method. The satellite-pulse technique (SPT) is based on the interpretation, in terms of defect types (shapes) and dimensions, of the separation in time of arrival between the readily detected specularly reflected pulse and its generally ignored tip-diffracted or tangentially scattered satellite contained in the received waveform. Calibration procedures were also developed that enable the ultrasonic examiner to read the time scale of the oscilloscope for equivalent crack depth or void diameter as appropriate.     

Autoantibodies to the insulin receptor. Effect on the insulin-receptor interaction in IM-9 lymphocytes

The serum of some patients with insulin-resistant "diabetes" contains antibodies that bind to and block the cell membrane receptors for insulin. In this report, we have characterized the effects of the antireceptor antibodies on the interaction of (125)I-insulin with its receptor on the human lymphoblastoid cell line IM-9. Up to 95% of specific insulin binding can be inhibited by pretreatment of the cells with these immunoglobulins. The onset of the inhibitory effect is time- and temperature-dependent, and the effect is reversed extremely slowly if the cells are suspended in a large excess of antibody-free buffer. These features of antibody binding can be easily distinguished from those for insulin binding to its receptor. The inhibitory effect of the antibodies can be reversed by exposure of the cells to conditions known to elute surface immunoglobulins. The three antireceptor sera studied appear to alter the insulin-receptor interaction in different ways. Two antisera markedly reduce receptor affinity through combined effects on the insulin association and dissociation rates, and, additionally, have smaller effects on available receptor number. A third antiserum primarily affects available receptor number and has little effect on receptor affinity. All three antisera inhibit the capacity of insulin to promote negatively cooperative site-site interactions among insulin receptors. The data suggest that these autoantibodies to the insulin receptor bind to different determinants on the receptor and may therefore be useful as unique probes of insulin receptor structure and function.     

Alterations of normal left ventricular performance by general anesthesia

Serial invasive and noninvasive (systolic time interval) measurements of left ventricular performance were obtained in six healthy volunteers during general anesthesia employing the following sequence: thiopental induction, succinylcholine (prior to endotracheal intubation), and halothane--100 per cent oxygen at 1.25 and 1.75 MAC. Heart rate (HR), mean pulmonary arterial "wedge" pressure (PAW) and mean systemic arterial pressure (MAP) were measured continuously; cardiac index and systolic time intervals (STI's) were measured during each intervention. At both levels of halothane, MAP and stroke work index decreased (both P less than 0.02), while HR and systemic vascular resistance did not change. At 1.25 MAC halothane PAW was unchanged, but at 1.75 MAC PAW increased from 8 +/- 4 (SD) to 11 +/- 5 torr (P less than 0.02). Preload was altered at 1.25 MAC by administration of 600-1,000 ml lactated Ringer's solution; PAW increased from 9 +/- 4 to 17 +/- 3 torr (P less than 0.01). At 1.75 MAC halothane, volume expansion increased PAW in a similar manner, but the resultant ventricular function curve was depressed compared with 1.25 MAC halothane. In additon, at each level of halothane anesthesia, the ventricular function curve was depressed compared with results obtained in awake normal subjects. Afterload was altered at 1.25 MAC halothane by infusion of phenylephrine sufficient to raise MAP by 30 per cent. This intervention resulted in a greater depression of cardiac performance than that observed at 1.75 MAC halothane alone. Although alterations in STI's were directionally similar to changes observed in invasive hemodynamic measurements, STI's were sensitive to acute alternations in loading conditions. It is concluded that the levels of halothane commonly employed for general anesthesia significantly depress left ventricular performance in normal subjects, as evidenced by abnormal responses to alterations in preload and afterload, and that STI's should not be employed for routine measurement of left ventricular performance during anesthesia unless both the afterload and the preload on the myocardium are known.     

A method to characterize asymmetrical three-stage creep of ordinary refractory ceramics and its application for numerical modelling

During operation, thermomechanical stresses occur in refractory linings. Under elevated stress and temperatures, these ceramics experience primary creep, which can further proceed to the secondary and tertiary creep stages. This necessitates a characterization of their three-stage creep behavior. Hence, two advanced uniaxial tensile and compressive creep testing devices are utilized. The Norton-Bailey creep equations and an inverse identification procedure are applied for the evaluation of the creep curves. To account for the full three-stage creep behavior in thermomechanical modelling activities, a creep-stage transition criterion is identified and subsequently implemented together with the Norton-Bailey creep-strain rate representations in a new developed creep model. The finite element simulation results from different creep testing procedures are in accordance with the corresponding experimental results of a magnesia-chromite refractory ceramic. The study also reveals the temperature-dependent asymmetrical creep behavior of the material in terms of the creep-strain rates and critical creep strains.     

Creep testing of carbon containing refractories under reducing conditions

Mechanical testing of carbon containing refractories at high temperatures requires measures to protect the sample from oxidation. Therefore, special setups for tensile and compressive creep testing were developed to prevent the oxidation of carbon in the sample. A MgO-C refractory was selected for a case study. These developments allow the quantification of the tensile and compressive creep behaviour of MgO-C refractories at temperatures up to 1500?°C. The creep parameters are determined by an inverse evaluation method for the obtained experimental data. They enable the consideration of creep in a thermomechanical finite element simulation of refractory linings in service.     

Performance analysis of a steady flamelet model for the use in small-scale biomass combustion under extreme air-staged conditions

Small-scale biomass boiler development is often based on empirical methods resulting in high efforts for experimental test runs using several prototypes. CFD simulations are able to reduce both, development time and efforts for tests and prototypes, supposing that the models reliability is high and its computational effort is low. Extreme air-staging with an initial gasification stage and a subsequent fuel gas burnout in a downstream gas-burner is a promising new method to reduce NO_X and PM emissions in small-scale biomass boilers. Gasification conditions in the first combustion stage lead to high accumulation of gaseous tars in the fuel gas contributing challenges for combustion simulation because common CFD models use 2 or 3-step global methane reaction schemes to describe combustion chemistry. In this work, the performance of a computationally inexpensive steady flamelet model (SFM) together with a detailed reaction mechanism (18 species, 42 reactions) was scrutinized. In order to evaluate the performance of the SFM, two furnace designs were examined, running under different load shifts and various excess air ratio. Comparative numerical simulations were performed with classical species transport models. The numerical simulations and the experiments for validation were carried out on a wood-chip boiler with a heat output of 40 kW. Results show that flue gas temperature, flame shape, main flue gas concentrations and NO_X can be quantitatively predicted. The SFM shows also reasonable good predictions for CO variation trends. With the present approach, calculation time can be reduced by 90% compared to commonly used models (EDC). The SFM provides sufficiently accurate results within 24 h using a standard processor consisting of six cores (mesh size 1.5 million elements). Thus, the presented model is a perfectly suitable method for applied science and industrial research.     

Evaluation of mass loss of weld-deposited hardfacing with cored wire Ti-FeCrC alloy

In this article, we have studied the mass loss of hardfacing applied by flux-cored arc welding. Heat input, shielding gas and number of layers of coating were changed to application of Fe–Cr–Ti–C self-shielded tubular wire. Overlapping beads were deposited on plates of carbon steel AISI 1020 to analyse the mass loss, hardness and microstructure. For the analysis of mass loss, beads were deposited forming overlapping layers of coatings. Hardness measurements were performed on the surface of the specimens of wear. A rubber wheel abrasion tester was used to access the mass loss of coatings. The coatings had retained austenite and martensite microstructure with carbides finely dispersed in the matrix. The main factors that contributed to the increase in mass loss were the cracks due to higher cooling rate of the samples deposited with low heat input, the dilution in the first layer of all samples also contributed to the increase in mass loss. The smallest mass losses were those deposited coatings with high heat input, the second and fourth layers, the samples AC2, AC4 and AS2. The volume fraction of titanium carbides contributed to the decrease in the mean free path between the particles of carbides and increased the wear resistance of the coatings.     

Structure‐Based Mechanism of Oleate Hydratase from Elizabethkingia meningoseptica

Hydratases provide access to secondary and tertiary alcohols by regio‐ and/or stereospecifically adding water to carbon‐carbon double bonds. Thereby, hydroxy groups are introduced without the need for costly cofactor recycling, and that makes this approach highly interesting on an industrial scale. Here we present the first crystal structure of a recombinant oleate hydratase originating from Elizabethkingia meningoseptica in the presence of flavin adenine dinucleotide (FAD). A structure‐based mutagenesis study targeting active site residues identified E122 and Y241 as crucial for the activation of a water molecule and for protonation of the double bond, respectively. Moreover, we also observed that two‐electron reduction of FAD results in a sevenfold increase in the substrate hydration rate. We propose the first reaction mechanism for this enzyme class that explains the requirement for the flavin cofactor and the involvement of conserved amino acid residues in this regio‐ and stereoselective hydration.     

Planar-integrated optical vector-matrix multiplier

We present the design of a planar-integrated optoelectronic vector-matrix multiplier. The inherent parallel-processing potential is fully exploited by optical implementation of multiplications and summations. Planar integration makes the free-space optical system compatible with electronic VLSI technologies. It is composed of phase-only diffractive optical elements, which implement lens and multiple-beam-splitter functions. A demonstrator version of the optical system for a matrix of size 10 x 10 was fabricated on quartz glass by means of multimask lithography and reactive ion etching. It shows low cross talk and good uniformity of the signals.