The thermal characteristics of the electroslag process

The heat balance of a laboratory electroslag furnace working in quasisteady state is considered in detail. Results are presented for all possible melting mode combinations of direct and alternating (60Hz) current, with live and insulated molds, in air or argon atmospheres. The material studied is AISI 4340 steel, using a slag of CaF₂ + 25 wt pct A1₂O₃. The temperature and potential fields of the slag are determined, together with heat fluxes in the furnace. Heat balances are given for each subregion of the process, showing good agreement where results are available which permit cross checks of the balance. Suggested explanations are given for the differing behavior of the various melting modes based on variations in effective slag resistivity due to electrochemical reactions, and on variations in current path. The most important factors in determining the ingot heat balance are shown to be the electrode immersion, the slag volume’s dimensions, and the depth of the cylindrical liquid metal head on the ingot. Formerly Graduate Student, Department of Metallurgy, University of British Columbia,.     

Investigation on electrostatic assist and gravure process parameters on solid mottle reduction for shrink films

Gravure is a high throughput printing process, normally associated with speed, quality, and long print runs. It is widely used for printing on shrink films and other substrates. The shrink films, in particular, polyvinyl chloride (PVC) and glycol-modified polyethylene terephthalate (PET-G), are two dominant substrates widely consumed and printed by gravure process. The PVC and PET-G offer different properties which greatly influence the printability. The surface energy of the substrate determines the adhesion and wettability of ink, while electrical properties such as surface and volume resistivity impact electrostatic assist (ESA) performance. The introduction of ESA in gravure further improved the print quality by eliminating dot skips with reduced impression pressure. However, print defects such as print mottle is inevitable. Print mottle occurs due to a discrepancy between substrate, ink, and process parameters which degrade the print quality. These complexities need to be addressed to deliver higher productivity with less print waste. Therefore, the study investigates the effect of process parameters, i.e., substrate type, line screen, air gap (distance between charge bar and impression roller), viscosity, voltage, and speed, and aims to quantify their effect numerically on defect minimization. The Design of Experiments (DOE) was generated for the above-mentioned parameters and analyzed to extract the best combination of process parameters. The optimized setting showed a reduction in solid mottle by 54% and 57% for PET-G and PVC, respectively.     

Pesticides removal performance by low‐pressure reverse osmosis membranes

Pressure driven techniques (viz. reverse osmosis and nanofiltration) have the potentiality to remove the pesticides from water. The observations revealed that pesticides removal mostly depends upon the molecular weight (size exclusion) and hydrophobicity (log P) of the pesticides. Interfacial polymerization of m‐phenylene diamine (MPD) and trimesoyl chloride (TMC) on the polysulfone membranes impart the salt rejection property in it. It is shown that with the greater salt rejection property, the performance removal of pesticides also is in increasing trend. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3575–3579, 2006     

Numerical analysis to study the effect of through thickness reinforcement with different stitch orientations on open-hole laminates

The effect of through thickness reinforced open-hole laminates was analysed in terms of laminate behaviour under in-plane tensile loading based on continuum mechanics. Stitches around the notch were oriented in the longitudinal and transverse directions. To obtain the macroscopic damage and the local stress–strain constitutive behaviour, laminates were modelled on a lamina-wise basis. Interfaces between lamina and stitch yarns were assumed to be perfectly glued and modelled by the contact capability. Discretisation procedures using the principle of virtual work were applied in addition to discretisation of the contact traction. Progressive failure analysis with Puck’s failure criteria was conducted to characterise the failure behaviour of the laminate. In both cases, damage was initiated by a matrix crack in the perpendicular direction of the loading axis on the notch. The longitudinally stitched laminate showed a 14.29% higher strength compared to the transversely stitched laminate by suppressing damage propagation. The results obtained using this finite element technique was consistent with the experimental results.     

Hydrodynamics and liquid phase axial mixing in orifice pipe reactor

Two phase flow in a horizontal pipe, with orifice plates placed at regular intervals as obstructions, was studied for the effect of phase velocities on flow patterns, fractional phase hold-ups, pressure drop and liquid phase axial dispersion. Radioactive technetium-99m (as an aqueous solution of sodium pertechnatate) was used as tracer. A pulse injection technique with two point measurements was employed. Three different orifice diameters were used (8 mm, 16 mm, and 20 mm) in a pipe diameter of 32 mm. The orifice spacing was 500 mm in all cases. Superficial gas (air) velocity was varied over a range from 0.02 m/s to 1.0 m/s and superficial liquid (water) velocity from 0.03 m/s to 0.85 m/s. Different flow patterns under different flow conditions were identified and a generalised flow map is presented. Variations in hold-ups and pressure drop with flow patterns have been explained. Rational correlations have been developed for fractional phase hold-ups and pressure drop. A preliminary comparison of two phase gas-liquid flow in a horizontal pipe with orifice obstructions (to be called orifice pipe reactor), as a gas-liquid contacting device, is made with a conventional bubble column reactor. Recommendations have been made for future work.     

The yields of extracted leaf protein from lucerne (Medicago sativa L.)

The effects of fertilisers, frequency of cutting, row spacing and simazine on the yields of dry matter and extractable protein from lucerne (Medicago sativa L.) were studied using the laboratory-scale pulper and press. Between 40 and 65% protein nitrogen was extractable; extractability was not affected by the various treatments but altered with season. Lucerne responded with increased yields of dry matter and extractable protein to fertilisers, simazine (35 g/ha) and rows spaced at 30.5 cm. Six or 8 harvests were found to give greater yields than 5 harvests in 180 days. The annual yields of extractable protein reached 3100 kg/ha and it is felt that better control of pests could lead to even greater yields.