Effect of nano-sized calcium carbonate on cure kinetics and properties of polyester/epoxy blend powder coatings

Today's strict environmental laws pose significant challenges for coating's formulators to look for eco-friendly products. Powder coatings, particularly polyester/epoxy blends have demonstrated their ability as alternatives to traditional solvent-borne coatings. Recently, the use of nanoparticles such as nano-CaCO₃ (nCaCO₃) has been suggested as a beneficial strategy towards powder coating application with improved properties. Here, we study the effect of nCaCO₃ on morphology, cure behavior, adhesion and hardness of polyester/epoxy systems. The nanoparticles shape, size and dispersion state were investigated through X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) methods. Furthermore, isothermal cure characterization of the neat and filled systems was performed using a torque rheometer. The most important finding based on the rheological studies was the catalytic effect of nCaCO₃ on cure reaction of polyester/epoxy, leading to the shorter curing time. Moreover, the kinetic analyses of rheograms revealed a marked decrease in the activation energy of the cure process upon raising nCaCO₃ content. Interestingly, pull-off adhesion and hardness tests showed that the hardness and adhesion strength were dramatically increased by the addition of nCaCO₃ into the polyester/epoxy system compared to pure blend resin. Therefore, considering the strong competition in powder coating market, the use of nCaCO₃ as a commercial and inexpensive nanofiller is necessary not only to reduce the dwell time which has benefits in terms of the energy consumption and economics, but also to improve the performance of final polyester/epoxy coating.     

High Productive Ethylene Trimerization Catalyst Based on CrCl<Subscript>3</Subscript>/SNS Ligands

Abstract  

Methylaluminoxane (MAO)-activated chromium (III) complexes of tridentate SNS ligands of the form (RSCH₂–CH₂)₂NH (R = alkyl, aryl) have been prepared and tested for the trimerization of ethylene to 1-hexene. The effect of ethylene pressure, Al/Cr ratio and S donor substitution on 1-C6 selectivity and productivity has been examined. It is shown that when the substitution on S is pentyl group it will lead to the highest productivity, 174200 g 1-C6/g Cr h, due to the synergistic effect of this group.     

A fundamental study of chitosan/PEO electrospinning

A highly deacetylated (97.5%) chitosan in 50% acetic acid was electrospun at moderate temperatures (25-70 °C) in the presence of a low content of polyethylene oxide (10 wt% PEO) to beadless nanofibers of 60-80 nm in diameter. A systematic quantitative analysis of the solution properties such as surface tension, conductivity, viscosity and acid concentration was conducted in order to shed light on the electrospinnability of this polysaccharide. Rheological properties of chitosan and PEO solutions were studied in order to explain how PEO improves the electrospinnability of chitosan. Positive charges on the chitosan molecule and its chain stiffness were considered as the main limiting factors for electrospinability of neat chitosan as compared to PEO, since surface tension and viscosity of the respective solutions were similar. Various blends of chitosan and PEO solutions with different component ratios were prepared (for 4 wt% total polymer content). A significant positive deviation from the additivity rule in the zero shear viscosity of chitosan/PEO blends was observed and believed to be a proof for strong hydrogen bonding between chitosan and PEO chains, making their blends electrospinnable. The impact of temperature and blend composition on the morphology and diameter of electrospun fibers was also investigated. Electrospinning at moderate temperatures (40-70 °C) helped to obtain beadless nanofibers with higher chitosan content. Additionally, it was found that higher chitosan content in the precursor blends led to thinner nanofibers. Increasing chitosan/PEO ratio from 50/50 to 90/10 led to a diameter reduction from 123 to 63 nm. Producing defect free nanofibrous mats from the electrospinning process and with high chitosan content is particularly promising for antibacterial film packaging and filtration applications.     

Dynamic behavior of particles across flame propagation through micro-iron dust cloud with thermal radiation effect

In this investigation, a theoretical study is performed to analyze the dynamic behavior of particles across flame propagation through a two-phase mixture consisting of micro-iron particles and air. In the first step for calculation of the particle velocity profile, the Lagrangian approach of particle motion is employed, and then thermophoretic, gravitational and buoyancy forces are taken into consideration. In order to simulate the temperature profile for the thermophoretic force, it is assumed that the flame structure consists of three zones: preheat, reaction, and post flame (burned). It should be noted that the radiative heat-transfer equation is employed to describe the thermal radiation exchanged between the burned zone and the preheat zone. In the resumption, a control volume above the leading edge of the combustion zone is considered and the change in the particle number density in this volume is obtained via the balance of particle mass fluxes passing through it. The results show that the induced thermal radiation plays a significant role in increasing the mixture temperature all over the preheat zone, and that the particle velocity profile and the concentration distribution of particles as a function of distance from the leading edge of the combustion zone also have considerable consistency with published experimental data.     

Effects of reprocessing on the hygroscopic behavior of natural fiber high‐density polyethylene composites

Detailed analysis of the effects of recycling process on long‐term water absorption, thickness swelling, and water desorption behavior of natural fiber high‐density polyethylene composites is reported. Composite materials containing polyethylene and wood flour, rice hulls, or bagasse fibers and 2% compatibilizer were produced at constant fiber loading and were exposed to a simulated recycling process consisting of up to five times grinding and reprocessing under controlled conditions. A wide range of analytical methods including water absorption/desorption tests, thickness swelling tests, density measurement, scanning electron microscopy, image analysis, contact angle, fiber length analysis, Fourier transform infrared spectroscopy, and tensile tests were employed to understand the hygroscopic behavior of the recycled composites. Water absorption and thickness swelling behaviors were modeled using existing predictive models and a mathematical model was developed for water desorption at constant temperature. Results indicated that generally the recycled composites had considerably lower water absorption and thickness swellings as compared with the original composites which were attributed to changes in physical and chemical properties of the composites induced by the recycling process. Water desorption was found to be faster after recycling. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Pomegranate seed oil as a functional ingredient in beverages

Pomegranate seeds are by‐products of pomegranate juice industry. Since the seeds contain valuable oil that has nutritional and medicinal properties, they can be useful for food applications (especially in juice and beverage industries) as a functional agent. In this study, the possibility of producing a stable pomegranate‐seed‐oil‐in‐water emulsion to be used as a base formula for a new functional beverage was investigated. The influence of gum Arabic (GA) concentration (10.0, 12.5, and 15.0%, w/w) with a constant oil phase content (6.0% w/w) on the turbidity loss rate, emulsion stability index, and droplet size distribution was investigated. Turbidity loss rate was inversely proportional to the GA concentration for all the formulations studied here. Compared to other emulsions, emulsion with 15.0% w/w GA did not show a discernible cream layer during 42 days of storage. Emulsion with 15.0% w/w GA indicated the smallest polydispersity index during this period. The results of this study showed that it was possible to produce a relatively stable pomegranate‐seed‐oil‐in‐water emulsion for use as a functional agent in beverages.     

Investigation on the correlation between rheology and morphology of PA6/ABS blends using ethylene acrylate terpolymer as compatibilizer

Phase morphology and rheological behavior of polyamide 6 (PA6)/acrylonitrile butadiene styrene (ABS) polymers blends was studied using scanning electron microscopy and rheometry. The results showed that the phase morphology and rheological properties depends on blend composition. We evaluated the effect of addition of ABS as dispersed phase and EnBACO‐MAH (ethylene n‐butyl acrylate carbon monoxide maleic anhydride) as a compatibilizer on the morphological and rheological behaviors of PA6/ABS blends. It was concluded that there is a good agreement between the results obtained from rheological and morphological studies. As a consequence, addition of the ABS and compatibilizer weight percent led to a significant change in morphological structure and a great mounting in the viscosity as well as the elasticity. The rheological properties results demonstrate that adding compatibilizer to polymer blends led to increasing the crossover point, which shows a transition from a high viscous to a considerably more elastic behavior. Also, the slow transition of relaxation time peak from the peak of the PA6 to the peak of the ABS implies increasing the miscibility of the PA6/ABS blend components by increasing compatibilizer content. In addition, the Carreau–Yasuda model was used to extract information on rheological properties (zero shear viscosity and relaxation time) for PA6/ABS/EnBACO‐MAH blends by fitting the experimental data with this model. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The control of abnormal grain growth in low-voltage SnO2 varistors by microseed addition

In this research, the addition effects of three different quantities of micron-sized seeds (microseeds) to a SnO₂ varistor prepared from nanomaterials on the microstructure and electrical properties were studied. Moreover, surge-withstanding capability of low-voltage SnO₂ varistors was investigated. The X-ray diffraction pattern disclosed a single phase SnO₂ for microseed grains. The morphological features of samples were characterized using scanning electron microscopy. The abnormal distribution of grain size with elongated grains of SnO₂ in fine grains matrix was observed in sintered samples without microseeds. The low content of microseed addition (0.3 wt%) had not controlled abnormal grain growth, however, it increased mean grain size to 37 µm. Although the high content of microseeds (7.5 wt%) stopped abnormal grain growth, it had a negative effect on relative density and mean grain size. The normal grain size distribution with maximum mean grain size (45 µm) was obtained in samples containing 1.5 wt% microseeds. These samples showed the lowest breakdown field (240 V/cm) and the highest surge-withstanding capability (1.5 kA/cm²). Furthermore, the standard deviation of the electrical parameters of these samples was improved due to normal grain-size distribution.