600 mesh silicon carbide corona protection varnish with epoxy/OMMT nano-composite adhesive

A new corona protection varnish was prepared by using epoxy/montmorillonite nano-composite and pure epoxy resin as adhesives respectively. The adhesive with different amounts of organic montmorillonite (OMMT) was mixed with 1200 mesh silicon carbide (SiC) by different weight ratios. The surface states of the varnishes with various adhesives were observed by powerful optical microscope. Some properties of the varnishes were analyzed during the enduring time under 5kV/cm DC, such as the relation of change in nonlinear coefficient, natural surface resistivity, and surface temperature variation. The results showed that the amounts of OMMT had little effect on the natural surface resistance of the varnish but had important influence on the nonlinear property of the varnish. When the range of the OMMT content was 2wt% to 6wt%, the nonlinear coefficient of all materials with epoxy/OMMT nano-composite adhesive was higher than that with pure epoxy resin adhesive. The surface temperature of the varnish with epoxy/OMMT nanocomposite adhesive was all lower than that with the pure epoxy resin adhesive under high electrical field strength.     

Effect of aluminum addition on microstructure and properties of SiO<Subscript>2</Subscript>-B<Subscript>2</Subscript>O<Subscript>3</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-CaO vitrified bond

Influence of aluminum addition on the structures and properties of SiO₂-B₂O₃-Al₂O₃-CaO vitrified bond at low sintering temperature and high strength was discussed. FTIR and XRD analyses were used to characterize the structures of the basic vitrified bond with different contents of aluminum. The bending strength and the thermal expansion coefficients were also tested. Meanwhile, the microstructures of composite specimens at sintering temperature of 660 °C were observed by scanning electron microscope (SEM). The experimental results showed that the properties of vitrified bond with 1wt% aluminum were improved significantly, where the bending strength, Rockwell hardness, and thermal expansion coefficient of the vitrified bond reached 132 MPa, 63 HRB, and 6.73×10^-6 °C^-1, respectively.     

Automatic detection of depth of cut during end milling operation using acoustic emission sensor

Any shortfall in the required depth during milling machining can affect the dimensional accuracy of the part produced and can cause a catastrophic failure to the machine. Corrective remedies to fix the dimensions inaccuracy will increase the machining time and costs. In this work, a depth-of-cut monitoring system was proposed to detect depth of cut in real time using an acoustic emission sensor and prediction model. The characteristics of the sensor signal obtained in machining processes can be complex in terms of both nonlinearity and nonstationarity. To overcome this complexity, a regression model and an artificial neural network model were used to represent the relationship between the acoustic emission signal and the depth of cut. The model was tested under different machining cases and found to be efficient in predicting the depth of cut.     

Thermal deformation analysis of tabbed solar cells using solder alloy and conductive film

Finite element analysis (FEA) has been carried out with the aim of understanding the thermal deformation characteristics of two solar cell configurations. One of the solar cell models is tabbed by lead-free solder, the other model by Conductive film (CF). A high temperature soldering process could weaken the bond and reduce the reliability of the cells because of the residual stress caused by the different thermal expansion coefficients of the materials. Moreover, solar irradiation generates temperature distribution across the surface of the solar cell, and the development of solar cells made of thinner crystalline silicon wafers will lead to the reduction in manufacturing costs. In this study, Finite element analysis (FEA) of the manufacturing process has been carried out using both solder and CF bonding. Three temperature cycles were applied to analyze different environmental operating conditions and understand how thermal cycles affect the residual stress during actual service conditions. This investigation provides a comparison of thermal deformations between solder and CF bonded solar cells in order to understand which offers substantial reliability in the long term. Also this study explores the effects of various thicknesses of the silicon wafer on the residual stress and deformation of the solar cells.     

A new hardening rule for metallic foam plasticity

Metallic foams are a class of porous materials widely used in the industry because of their advantages. In recent years, extensive studies on the behavior of these materials have been conducted. Several constitutive equations have also been presented and applied. This study proposes a new constitutive equation that predicts metallic foam behavior using the stress–strain curve in uniaxial compression. The proposed model offers a new functionality for work hardening and is evaluated for both isotropic and combined hardening. The constitutive equations are implemented in MATLAB and integrated using return mapping algorithm. The material parameters are identified using genetic algorithm and through a comparison of the experimental and numerical results. The aluminum foams discussed in this paper are the commercially available types, Foaminal and Alporas. The comparison of numerical and experimental results indicate that this new constitutive equation predicts foam behavior in a reasonable manner. Moreover, a good agreement is observed between the experimental and computational curves.     

Electrospinning and rheological behavior of poly (vinyl alcohol)/collagen blended solutions

Poly(vinyl alcohol)/collagen (PVA/COL) micro-nanofibers were successfully prepared by electrospinning process. Water, green, and non-toxic was used as the solvent. The electrospun mats consisted of micro-nanoscale fibers with mean diameter ranging from approximately 363 nm to 179 nm. It was observed that the mean diameters of PVA/COL electrospun fibers decreased with increasing collagen content. The effects of PVA/COL blending ratio on the rheological behavior of PVA/COL blended solutions were investigated by rotate rheometer. It was found that PVA/COL blended solutions behaved as Non-Newtonian fluids. With increasing collagen content, the Non-Newtonian index (n) of PVA/COL blended solutions decreased. Meanwhile, a linear relationship was found between the Non-Newtonian index (n) and the mean diameters of the PVA/COL micronanofibers. The chemical structures of PVA/COL electrospun fibers were also characterized by FTIR.     

基于Backstepping的欠驱动船舶神经滑模航迹控制

在外界干扰和参数不确定的情况下,设计一种基于Backstepping的自适应神经滑模控制器对欠驱动船舶神经滑模航迹进行控制。采用趋近律的滑模控制,抑制常规滑模的固定切换增益系数带来的抖振现象;利用神经网络辨识对象,减少趋近律滑模控制对对象模型参数的依赖。以某实习船为例进行仿真,结果表明:在标称参数下,所设计的控制器能够有效跟踪设定的航迹并抑制常规滑模控制器的抖振现象;在外部环境扰动以及参数摄动的情况下,仍然能够实现较好的控制,表现出强鲁棒性。     

Effects of different CdCl<Subscript>2</Subscript> annealing methods on the performance of CdS/CdTe polycrystalline thin film solar cells

In this paper, the effects of different CdCl₂ annealing methods, including vapor annealing and dip-coating annealing, on the performance of CdS/CdTe polycrystalline thin-film solar cells are studied. After annealing, the samples are lightly etched with 1% bromine in methanol to remove surface oxides. Both annealing methods give CdTe polycrystalline thin films with good crystallinity and complete structure. For solar cells containing the annealed CdTe films, cell efficiency first increases and then decreases as the concentration of CdCl₂ solution used for dip-coating annealing increases, and the optimized CdCl₂ concentration is 12%. The uniformity of the performance of all cells is analyzed by calculating the relative standard deviation for each parameter. The uniformity of cell performance can be improved dramatically by dip-coating annealing instead of vapor annealing. Most notably, an appropriate concentration of CdCl₂ (12%) acts as a protective layer that is conducive to realizing uniform high-performance CdS/CdTe solar cells. According to the location of depletion regions, the CdTe films treated by dip-coating annealing show a relatively low doping concentration, except for the sample treated with a CdCl₂ concentration of 6%, which is consistent with the changes of short-circuit current density of the cells. It is believed that these results can be applied to the large-scale production of CdTe polycrystalline thin-film solar cells.     

Code-to-code comparison study on rotor aeromechanics in descending flight

This paper conducts the aeromechanics study using the two different rotorcraft computational structural dynamics (CSD) codes, CAMRAD II and DYMORE II, for the rotor in low-speed descending flight. The three test cases of the HART (Higher-harmonic control aeroacoustic rotor test) I -baseline, minimum noise, and minimum vibration- are considered in this study of the blade-vortex interaction (BVI) airloads, rotor trim, blade elastic deformations, and blade structural loads. The two prediction results are compared to each other for a code-to-code comparison study as well as to the measured data. Although CAMRAD II and DYMORE II use different theories and models, most of the prediction results are similar to each other and compared fairly well with the wind tunnel test data. For all the three test cases, the two rotorcraft CSD analyses show good prediction on the fluctuations of the section normal force (M²C_n) due to BVI, but both over-predict the trimmed collective pitch angle. The blade elastic deformations, such as flap deflection and elastic torsion deformation at the tip, are reasonably predicted by both rotorcraft CSD analyses. But, the CAMRAD II result using the multiple-trailer wake model with consolidation is slightly better than the DYMORE II prediction with the single wake panel model particularly for the elastic torsion deformation in the baseline case. In addition, CAMRAD II and DYMORE II both correlate reasonably the blade structural loads, such as flap bending, lead-lag bending, and torsion moments, with the measured data; however, the CAMRAD II results are moderately better than the DYMORE II predictions.     

Interfacial reaction in ASZ/A384 Al composite and its influence on mechanical properties

In an ASZ/A384 Al composite, the interfacial reaction was observed to take place between the SiO₂ binder layer and Mg within the matrix to form MgAl₂O₄ at the interface. Formation of MgAl₂O₄ at the interface between ASZ short fibers and the Al matrix alloy is believed to enhance the interfacial bonding strength, resulting in improved composite strength. However, the interfacial reaction in the ASZ/A384 Al proceeds at the expense of Mg in the matrix, resulting in a composite devoid of Mg bearing precipitates such as Al₂CuMg and Mg₂Si.