Multilayer Design and Evaluation of a High Temperature Environmental Barrier Coating for Si-Based Ceramics

Two types of environmental barrier coatings for silicon nitride are investigated. In Type A coatings, a bilayer of polymer-derived SiCN and zirconia was deposited on silicon nitride. This coating nearly completely suppressed oxidation of Si₃N₄ at 1350°C in a 900 h-long test. But the coating volatilized in a streaming water vapor environment. In Type B coatings, a topcoat of hafnia was built on to the SiCN coating with an intermediate compliant layer to accommodate the thermal expansion mismatch between hafnia and Si₃N₄. The three-layer design was successful in preventing both oxidation as well as weight loss in the silicon nitride at temperatures up to 1300°C. The compliant interlayer was made from a porous microstructure, which approximately followed the guidelines subscribed by a model based on the columnar design. The results lead to both expected and unexpected findings. The three-layer design used to accommodate thermal expansion followed the prediction from the model. But the suppression of oxidation by the SiCN and zirconia overlayer, in Type A coatings, was unexpected. Inhibition of oxygen diffusion by zircon, which appears to have formed by a reaction between SiCN and zirconia, is one possible explanation. Another explanation is that ionic diffusion of oxygen in zircon overlayer and the molecular diffusion of oxygen through the silica interlayer just below creates an electrical field, which opposes ionic diffusion of oxygen through zircon.     

Thermodynamically Stable SiwCxNyOz Polymer-Like, Amorphous Ceramics Made from Organic Precursors

This communication reports new results on the enthalpy of formation of pseudo-amorphous ceramic compounds constituted from silicon, carbon, oxygen, and nitrogen (SiCNO), made from the polymer route. Again, like the SiCO materials, although with one exception, the enthalpy of formation from crystalline components (SiO₂ cristobalite, β-Si₃N₄, SiC, and excess C) is negative. Some of the alloyed oxygen–nitrogen compositions yield enthalpies that are much more negative (∼100 kJ/g·atom) in comparison with compositions that contain mainly oxygen or nitrogen (∼20 kJ/g·atom). The exception, having a N/O ratio near 2, has a positive value for the enthalpy. This may reflect the presence of nanoclusters of stoichiometric Si₂N₂O instead of the pseudo-amorphous nanodomain structure seen for the other samples.     

Contamination of surface and potable water in South Asia by Salmonellae: Culture-independent quantification with molecular beacon real-time PCR

Low numbers (15-100 CFU) of Salmonella in food or water may pose a public health risk. The management of infections caused by Salmonella spp. during outbreaks or forecasting of contamination of aquatic resources largely depends on rapid, sensitive and accurate diagnostic in few hours. In this study, a real-time PCR assay in Molecular-Beacon format was developed and culture-independent quantitative enumeration of Salmonella spp. in surface and potable water is being reported for the first time from northern part of India. Molecular Beacon was designed in highly conserved region of invA gene (present in wide range of Salmonella serotypes including all subspecies) encoding an essential component of the invasion associated specialized type Ø protein secretion apparatus for detection of Salmonella spp. in water. The assay could detect directly 10 and 1 genomic equivalent of Salmonella typhimurium ATCC 14028 per PCR with detection probability of 100 and 20%, respectively. Further, the assay could detect 10 CFU/PCR or more of reference strain (S. typhimurium ATCC 14028) without any enrichment in the presence of 10⁸ CFU ml^− 1 of non-pathogenic E. coli (E. coli DH5α) with 100% detection probability. The assay could enumerate Salmonella spp. in surface (n = 40) and potable waters (n = 10) directly (without enrichment). Results indicate that northern India is at high risk of developing Salmonella borne infections. Further, real-time PCR assay in Molecular Beacon format can be used for identification of critical contamination points in natural water resources and potable water distribution systems, necessary to implement vaccination plan timely for prevention of waterborne outbreaks caused by Salmonella spp.     

Can Die Configuration Influence Field‐Assisted Sintering of Oxides in the SPS Process?

Spark plasma sintering (SPS) is a high current, low voltage process. Nevertheless, the system voltage (3–10 V) can be large enough to produce significant fields across a thin, insulating sample. A lumped circuit model is analyzed to estimate the magnitude of this field in terms of the die geometry. Normalizing the sample voltage with respect to the system voltage, and the die wall thickness to the punch radius preserves generality of the results. It is predicted that if the latter ranges from 0.15 to 0.25, then 30% of the system voltage may be expressed across the sample. Thus, a sample thickness of about 1–2 mm may experience a field of 10–30 V/cm, which would be large enough to induce field‐assisted sintering in yttria‐stabilized zirconia. The results are corroborated with finite element analysis. The contact resistance is assumed to be negligible; finite values of the contact resistance would lead to fields that are higher than predicted.     

Applications and benefits of ceramic membranes

This article looks at the applications and benefits of ceramic membranes. It covers crossflow technologies, membrane elements and modules and recent developments in this segment of membrane technology. Also presented are examples that demonstrate the ability of ceramic membranes to concentrate process streams, recover valuable products, and increase yields — making them a cost-effective and often preferred method of filtration.     

Integration of Ceramics Research with the Development of a Microsystem

Rapid implementation of new materials into engineering systems may require a paradigm shift in our approach to materials research. One option is to obtain fundamental material properties from experimental systems that can also serve as devices. This concept is applied to the measurement of Young's modulus of a novel ceramic, a polymer-derived silicon carbonitride (SiCN), directly from the performance of a microelectromechanical system (MEMS) device. The device is an electrostatic actuator. The flexure resistance of the arms of the actuator is measured and analyzed for the elastic modulus of SiCN. The comparison between theory and experiment yields a value for Young's modulus in the range 130–155 GPa.     

Shear and Densification of Glass Powder Compacts

Sinter-forging types of experiments were carried out on powder compacts of glass. The shear and densification strains were measured simultaneously during the forging process. This information was analyzed to obtain the shear viscosity of the glass and the intrinsic sintering pressure, both as a function of density. The viscosity of the porous glass changed nonlinearly with density and was empirically fitted to an exponential function. The sintering pressure was found to increase with density; it was 100 kPa at ρ= 0.55 and 250 kPa at ρ= 0.90. In this range the sintering pressure could be adequately described in terms of a simple geometrical model. However, when the density approached 95%, the sintering pressure appeared to assume an uncertain value. The measurements were also used to calculate the viscous bulk modulus of the porous glass; these estimates agreed well with theoretical prediction.     

Specific substitutions at amino acid 256 of the sarcoplasmic/endoplasmic reticulum Ca2+ transport ATPase mediate resistance to thapsigargin in thapsigargin-resistant hamster cells

High levels of resistance to thapsigargin (TG), a specific inhibitor of intracellular Ca2+ transport ATPases (SERCAs), can be developed in culture by stepwise exposure of mammalian cells to increasing concentrations of TG. We have identified, in two independently selected TG-resistant hamster cell lines of different lineages, mutant forms of SERCA. In the TG-resistant Chinese hamster lung fibroblast cell line DC-3F/TG, a T --> C change at nucleotide 766 introduces a Phe256 --> Leu alteration within the first cytosolic loop of the SERCA. In contrast, in the TG-resistant Syrian hamster smooth muscle cell line DDT/TG 4 microM, a T --> C change at nucleotide 767 introduces a Phe256 --> Ser mutation at that position. When these specific mutations are introduced into a wild-type full-length avian SERCA1 cDNA, transfection experiments reveal that Ca2+ transport function and ATP hydrolytic activity are not altered by such mutations. However, a 4-5-fold resistance to TG inhibition of Ca2+ transport function occurs upon the introduction of either the Phe256 --> Leu or the Phe256 --> Ser mutation into wild-type SERCA1. These specific mutations also render the hydrolytic activity of the ATPase resistant to inhibition by TG. Our results not only implicate amino acid 256 in TG-SERCA interactions, but also demonstrate that specific mutations within SERCA can mediate resistance to TG.