Modelling of granulation by a two-stage auto-layering mechanism in continuous industrial drums

A mechanistic model for the granulation of particulate materials with a wide size distribution in a large-scale continuous drum is presented. It takes cognizance of the effect of relevant process variables: feed size distribution, moisture content, binders such as lime, residence time distribution, feed rate, etc. The model is based on the auto-layering mechanism of granule growth and incorporates a piecewise linear model for granulation kinetics. Laboratory scale tests on a batch drum are used to provide kinetic parameters. The size-dependent residence time distribution of agglomerating mass in the continuous drum is represented by a combination of mixed and plug flow regimes operating in parallel. The model is customized for a continuous drum in an iron ore fines sintering plant. The predicted granule size distributions are in good agreement with the plant data under widely varying operating conditions. The modelling framework provides scope for modifying the individual modules for drum residence time distribution or the granulation mechanism and growth kinetics.     

Estolides from meadowfoam oil fatty acids and other monounsaturated fatty acids

The formation of estolides was detected during the studies on dimerization of meadowfoam oil fatty acids. By adjusting the reaction conditions, it was possible to produce monoestolides with little dimer or trimer formations. Estolides have potential use in lubricant, cosmetic and ink formulations and in plasticizers. This paper reports the conditions for production of estolides from mixed meadow-foam fatty acids, commercial oleic acid, high-oleic sun-flower oil fatty acids,cis-5,cis-13-docosadienoic acid, petroselinic acid and linoleic acid.     

Low Breakdown Voltage Varistors by Grain Boundary Diffusion of Molten Bi2O3 in ZnO

Diffusion of molten Bi₂O₃ into the grain boundaries of sintered, alumina-doped (0.23 and 0.7 mol%) ZnO pellets resulted in varistors with breakdown voltages in the 3–5 V range and nonlinearity coefficients of 10–24. The varistors were fabricated by spreading a thin layer of Bi₂O₃ powder on the surface of ZnO pellets and heating the combination to various temperatures (860–1155°C) and different times. The highest nonlinearity coefficients (20–24) and lowest breakdown voltages (3–5 V) were recorded in samples annealed at 860°C for 35 min. Longer annealing times and/or higher temperatures resulted in progressively higher breakdown voltages. Eventually the devices became insulating, which was attributed to the formation of an insulating Bi₂O₃ layer between the grains. Separate wetting experiments have shown that the penetration of Bi₂O₃ into ZnO grain boundaries was a strong function of alumina doping —the penetration rate was decreased by a factor of 5–7 as the ZnO was doped with as little as 0.2 mol% alumina. It is this slowing down of the penetration of the ZnO grain boundaries that is believed to be critical in the development of the low breakdown voltages observed.     

Pressure–time characteristics in diesel engine fueled with natural gas

Combustion pressure data are measured and presented for a dual fuel engine running on dual fuel of diesel and compressed natural gas, and compared to the diesel engine case. The maximum pressure rise rate during combustion is presented as a measure of combustion noise. Experimental investigation on diesel and dual fuel engines revealed the noise generated from combustion in both cases. A Ricardo E6 diesel version engine is converted to run on dual fuel of diesel and compressed natural gas and is used throughout the work. The engine is fully computerized and the cylinder pressure data, crank angle data are stored in a PC for off-line analysis. The effect of engine speeds, loads, pilot injection angle, and pilot fuel quantity on combustion noise is examined for both diesel and dual engine. Maximum pressure rise rate and some samples of ensemble averaged pressure–crank angle data are presented in the present work. The combustion noise, generally, is found to increase for the dual fuel engine case as compared to the diesel engine case.     

Synthesis and characterization of copolymers of bromoacrylated methyl oleate

In this study, methyl oleate was bromoacrylated in the presence of N‐bromosuccinimide and acrylic acid in one step. Homopolymers and copolymers of bromoacrylated methyl oleate (BAMO) were synthesized by free radical bulk polymerization and photopolymerization techniques. Azobisisobutyronitrile (AIBN) and 2,2‐dimethoxy‐2‐phenyl‐acetophenone were used as initiators. The new monomer BAMO was characterized by FTIR, GC‐MS, ¹H, and ¹³C‐NMR spectroscopy. Styrene (STY), methylmethacrylate (MMA), and vinyl acetate (VA) were used for copolymerization. The polymers synthesized were characterized by FTIR, ¹H‐NMR, ¹³C‐NMR, and differential scanning calorimetry (DSC). Molecular weight and polydispersities of the copolymers were determined by GPC analysis. Ten different feed ratios of the monomers STY and BAMO were used for the calculation of reactivity ratios. The reactivity ratios were determined by the Fineman–Ross and Kelen–Tudos methods using ¹H‐NMR spectroscopic data. The reactivity ratios were found to be r_sty = 0.891 (Fineman–Ross method), 0.859 (Kelen–Tudos method); r_bamo = 0.671 (Fineman–Ross method), 0.524 (Kelen–Tudos method). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2475–2488, 2004     

New Catalytic Materials for the Direct Epoxidation of Propylene by Oxygen: Application of High-Throughput Pulsed Laser Ablation

New catalytic materials were prepared by depositing nanoparticles of 35 different metals as well as their select binary combinations on Al₂O₃, CeO₂, SiO₂, TiO_2, and ZrO₂ supports. Nanoparticles were synthesized by high-throughput pulsed laser ablation (PLA). Catalytic materials were then screened for their selectivities towards the synthesis propylene oxide (PO) from propylene and oxygen using array channel microreactors at 1 atm and 300, 333, and 367 °C. A gas hourly space velocity (GHSV) of 20,000 h^?1 was used at the feed gas composition of 20% O₂, 20% C₃H₆ and the balance He. Initial screening experiments resulted in the discovery of SiO₂ supported Cr, Mn, Cu, Ru, Pd, Ag, Sn, and Ir as the most promising leads for PO synthesis. Subsequent experiments pointed to bimetallic Cu-on-Mn/SiO₂, for which the PO yields increased several fold over single metal catalysts. For multimetallic materials, the sequence of deposition of the active metals was shown to have a significant effect on the resulting catalytic activity and selectivity.     

Considering the fault dependency concept with debugging time lag in software reliability growth modeling using a power function of testing time

Since the early 1970s tremendous growth has been seen in the research of software reliability growth modeling.In general, software reliability growth models (SRGMs) are applicable to the late stages of testing in software development and they can provide useful information about how to improve the reliability of software products.A number of SRGMs have been proposed in the literature to represent time-dependent fault identification/removal phenomenon;still new models are being proposed that could fit a greater number of reliability growth curves.Often,it is assumed that detected faults axe immediately corrected when mathematical models are developed.This assumption may not be realistic in practice because the time to remove a detected fault depends on the complexity of the fault,the skill and experience of the personnel,the size of the debugging team,the technique,and so on.Thus,the detected fault need not be immediately removed,and it may lag the fault detection process by a delay effect factor.In this paper,we first review how different software reliability growth models have been developed,where fault detection process is dependent not only on the number of residual fault content but also on the testing time,and see how these models can be reinterpreted as the delayed fault detection model by using a delay effect factor.Based on the power function of the testing time concept,we propose four new SRGMs that assume the presence of two types of faults in the software:leading and dependent faults.Leading faults are those that can be removed upon a failure being observed.However,dependent faults are masked by leading faults and can only be removed after the corresponding leading fault has been removed with a debugging time lag.These models have been tested on real software error data to show its goodness of fit,predictive validity and applicability.     

Effect of Boron and Heat Treatment on Mechanical Properties of White Cast Iron for Mining Application

 Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applications was investigated. Samples were investigated by using optical and electron microscope methods. Hardness, wear and impact tests were conducted. The results showed that the secondary carbides in the standard alloy were iron-enriched, needle-like carbides M3C when the boron-added alloy contained Fe23(C,B)6 type, globular secondary carbides. It was concluded that heat treatment B provided higher wear and hardness properties, compared to the standard heat treatment. Optimum mechanical properties were obtained by lower destabilisation temperatures and increasing temperature reduced the wear resistance and hardness.     

Photon transmission technique for monitoring drying processes in acrylamide gels formed with various crosslinker contents

In situ photon transmission experiments were performed using UV‐visible (UVV) spectrometer during the drying of polyacrylamide (PAAm) gels. These gels are formed from acrylamide (AAm) with various N,N′‐methylenebis(acrylamide) (Bis) contents by free radical crosslinking copolymerization (FCC) in water. The transmitted light intensity, I_tr increased continuously as PAAm gels are dried. Increase in I_tr was attributed to the decrease in the scattered light intensity, I_sc, which might be originated from the contrast between “frozen blob clusters” and holes in the drying gel. Decrease in I_sc was modeled using Rayleigh's equation, where drying times with various exponents were found to be proportional to the volume of frozen blob clusters. It was observed that the radius of frozen blob cluster (correlation length), ξ_c increased in various power of time, depending on Bis contents during drying of gels. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1898–1906, 2001     

A model of energy management analysis,case study of a sugar factory in Turkey

This study presents a case study of energy management in a sugar factory in Turkey. The main idea of the study is to analyse energy consumption, the quantity of material production, and figure out a suitable energy efficiency for the case study of a sugar factory subsequently. Firstly, a material production and energy consumption audit were performed for the sugar factory. Secondly, energy efficiency was calculated from the energy data. The SPSS (Statistical Package for the Social Sciences) statistical software was used to ensure the accuracy of the data. The factory’s energy consumption was calculated as 43,590.25 toe (tons of oil equivalent) over the last year. These results were used for CUSUM (Cumulative Sum Deviation Method) graphics. This research poses the consumption of energy, cost of energy and the relationship between energy usage and material production of sugar. The unit of energy cost was 688.22 [$/toe] for the last year. This result showed that the factory decreased the unit of energy by optimisation. The results indicated that the investigated sugar factory should pay attention to the energy management issue in order to comply with the Energy Efficiency of Turkish Law and Directives.