Automatic optical inspection of plated through-holes for ultrahigh density printed wiring boards

An automatic optical through-hole inspection system for ultrahigh density printed wiring boards (PWBs) using leakage light detection has been developed. To detect the dim leakage light emitted from the through-hole defect, we enhanced the sensitivity of the light detector 150 times using a microchannel plate tube. However, the tube caused two problems: stray light sensing and image distortion. To solve these problems, we optically isolated the sensing optics and developed a distortion correction method. We have developed a prototype system that can detect a defect as small as 100 m.     

Kinetics of the methanation of carbon dioxide over a supported Ni-La2O3 catalyst

The kinetics of the methanation of carbon dioxide was investigated using an alumina supported Ni-La₂O₂ catalyst in a differential and integral reactor. In the differential reactor the molar ratio of H₂ to CO₂ was varied from 0.6 to 30. In the integral reactor the rates were measured with up to 90% conversion. Both reactor tests were carried out at temperatures between 513 and 593 K. The experimental results were described by a Langmuir-Hinshelwood type equation. The kinetics can be explained by assuming equilibrium of dissociative carbon dioxide and hydrogen adsorption, and assuming hydrogenation of surface carbon as the rate determining step.     

Characteristics of polypyrrole chemically synthesized by various oxidizing reagents

Polypyrrole was chemically synthesized using various oxidizing reagents and examined as a positive electrode material. Physical properties, morphologies and electrochemical characteristics of polypyrrole were greatly influenced by the oxidizing reagent used for polymerization. In general, polypyrrole with a smaller particle size and a larger specific surface area showed better discharge performance than that with a larger particle size and a smaller specific surface area. Polypyrrole was also synthesized on various conducting and nonconducting substrates using Fe(C10₄)₃ as an oxidizing reagent. By using PP nonwoven fabric as a substrate material, a high discharge capacity of 72 mA h g^–1 was obtained. Polypyrrole synthesized on only one side of PP nonwoven fabric was able to be used as an electrode.     

Effect of Ratio of Surface Area to Volume on Oxygen Self-Diffusion Coefficients Determined for Crushed MgO-Al2O3 Spinels

Oxygen self-diffusion coefficients for single-crystal MgO-Al₂O₃ spinels previously determined for crushed particles were recalculated using the microscopic suface area of the sample, as was done for alumina. The corrected results agree well with those of Reddy and Cooper .     

Role of Acetic Acid Added to the Reaction Media for the Enantio-differentiating Hydrogenation of Methyl Acetoacetate Over a Tartaric Acid-modified Nickel Catalyst

The role of acetic acid added to the reaction media for the enantio-differentiating hydrogenation of methyl acetoacetate over a (R,R)-tartaric acid-in-situ-modified nickel catalyst was studied from the viewpoint of the hydrogenation rate during repeated runs. The hydrogenation of methyl acetoacetate on the “enantio-differentiating sites” of a tartaric acid-modified nickel catalyst was specifically accelerated by the acetic acid added to the reaction media to increase the enantio-differentiating ability of the catalyst. In order to increase the enantio-differentiating ability, the addition of acetic acid to the reaction media was required in each run during the repeated use of the catalyst.     

Design of new catalysts for ecological high-quality transportation fuels by combinatorial computational chemistry and tight-binding quantum chemical molecular dynamics approaches

Recently, we introduced a concept of combinatorial chemistry to computational chemistry and proposed a new method called “combinatorial computational chemistry”, which enables us to perform a theoretical high-throughput screening of catalysts. In the present paper, we reviewed our recent application of our combinatorial computational chemistry approach to the design of new catalysts for high-quality transportation fuels. By using our combinatorial computational chemistry techniques, we succeeded to predict new catalysts for methanol synthesis and Fischer–Tropsch synthesis. Moreover, we have succeeded in the development of chemical reaction dynamics simulator based on our original tight-binding quantum chemical molecular dynamics method. This program realizes more than 5000 times acceleration compared to the regular first-principles molecular dynamics method. Electronic- and atomic-level information on the catalytic reaction dynamics at reaction temperatures significantly contributes the catalyst design and development. Hence, we also summarized our recent applications of the above quantum chemical molecular dynamics method to the clarification of the methanol synthesis dynamics in this review.     

Effect of Agglomeration on Mechanical Properties of Porous Zirconia Fabricated by Partial Sintering

Porous ZrO₂ ceramics were fabricated by compacting a fine ZrO₂ powder, followed by pressureless sintering. Two unidirectional pressures of 30 and 75 MPa were used to prepare the green compacts. The strength and the fracture toughness of porous ZrO₂ specimens sintered from the compacts prepared by 75 MPa were substantially higher than those by 30 MPa, especially for the specimens with low porosity. However, the corresponding Young's moduli were identical. This caused the strain to failure of these porous bodies to increase significantly with increasing compaction pressure. Microstructural analyses showed that a number of voids and small flaws existed in the green compacts prepared by the lower pressure, due to the agglomeration of fine ZrO₂ grains. It was revealed that the ZrO₂ agglomeration resulted in a localized nonuniform shrinkage and degraded the mechanical properties of porous ZrO₂ ceramics.     

Production of finely ground natural graphite particles with high electrical conductivity by controlling the grinding atmosphere

Natural graphite particles with high crystallinity sieved to obtain a particle size range of under 63 μm were ground with a ball mill, under various well-controlled grinding atmospheres such as N₂, O₂, He, H₂, and vacuum. The ratio, X_dif50/X_st50, i.e. between the 50 wt.% Stokes diameter and the 50 wt.% laser diffraction diameter, of the ground particles, was used as an index of the flakiness of the particles. The specific resistance of films composed of the ground graphite particles was systematically measured. The rate of reduction in the size of the particles by grinding was slow under an O₂-rich atmosphere such as 100% O₂ and dry air. On the other hand, it was relatively fast in vacuum, or under an N₂ or He atmosphere, and a gas mixture of 99% N₂ and 1% O₂. The rate of size reduction by grinding under a H₂ atmosphere was intermediate. In our experimental conditions, the flakiness of the ground particles increased with the decrease in the particles’ sizes. The electrical conductivity of the ground particles, however, tended to decrease with the decrease in their sizes. Under the condition that the Stokes diameter of the ground particles remains constant, the electrical conductivity of films made from the ground particles increases with the increase in the flakiness of the particles. It was finally determined from our systematic grinding experiments that small flaky particles, which had a size, X_st of ∼1 μm, with a high electrical conductivity can be produced by grinding in a gas mixture of 99% N₂ and 1% O₂. In this case, the flaky shape of the ground particles was visually confirmed by scanning electron microscopy.     

Preparation of π-conjugated polymers consisting of 2-decylbenzimidazole and thiophene units and chemical properties of the polymers

Polycondensation by Stille coupling of 2-decyl-4,7-dibromobenzimidazoles and N-methyl-2-decyl-4,7-dibromobenzimidazole with 2,5-bis(trimethylstannyl)thiophene and 5,5′-bis(trimethylstannyl)-2,2′-bithiophene gave the corresponding π-conjugated polymers, poly(2-decylbenzimidazole-4,7-diyl-thiophene-2,5-diyl) 1b, poly(2-decylbenzimidazole-4,7-diyl-bithiophene-2,5-diyl) 1c and poly(N-methyl-2-decylbenzimidazole-4,7-diyl-thiophene-2,5-diyl) 2b, in 98-99% yields. The polymers 1b and 2b were fully soluble in CF₃COOH, and partially soluble in DMF (about 60 and 40% for 1b and 2b, respectively) and NMP (about 70 and 40%, respectively). The NMP soluble part of 1b and DMF soluble part of 2b gave values of 0.36 and 0.24 dl g⁻¹ in NMP and DMF, respectively. The DMF soluble part of 1b, 1c and 2b showed absorption peaks at about 458, 465 and 388 nm, respectively, in DMF. In an alkaline medium the absorption peaks of 1b and 1c are shifted to a longer wavelength by 92-101 nm; the observed shifts in the acidic medium and alkaline medium were much larger than those observed with usual benzimidazoles with low molecular weights. Packing structures of 1b, 1c and 2b are discussed based on their XRD patterns.     

Theoretical consideration of the effect of porosity on thermal conductivity of porous materials

The thermal conductivity of porous materials is theoretically studied in connection with nanoporous materials used in recent semiconductor devices. The effects of porosity and pore size on the thermal conductivity are discussed. The thermal conductivity of insulating materials is determined by the heat capacity of phonons, the average phonon velocity and the phonon mean free path. We investigate the porosity dependence of these quantities, especially by taking into account phonon scatterings by pores, and present an expression for the thermal conductivity as a function of porosity. Our model consideration predicts that the thermal conductivity of nanoporous materials depends on the ratio of the pore size R_p to the phonon mean free path for zero-porosity, l₀. The thermal conductivity for l₀/R_p > 1 decreases steeply with increasing porosity because of effective phonon scatterings by pores. On the other hand, the thermal conductivity for l₀/R_p < 0.1 decreases moderately with increasing porosity because phonon scatterings by pores are no longer effective. On the basis of the present theoretical consideration, we discuss the principal factor dominating the porosity dependence of thermal conductivity in nanoporous materials. We also discuss how one can design nanoporous materials with lower or higher thermal conductivity.