基于CAD/CAE/CAM/RP的复杂陶瓷产品快速制造技术

针对目前手工方式的卫生洁具等复杂陶瓷产品的研发过程,借鉴CAD/CAE/CAM/RP技术在其它制造行业中应用的成功经验,将这些先进制造技术应用于卫生洁具等复杂陶瓷产品的研发中;CAD用于设计产品和模具的模型,CAE用于模拟洁具冲水过程和分析冲水性能,RP用于制作洁具产品的原型,CAM用于加工试用石膏工作模具。就这些技术的应用提出了两种主要方案,并分析了各自的特点。经过实际应用表明:先进制造技术的应用能大大缩短产品研发周期、提高产品质量、降低开发成本。     

Ultrasonic spray pyrolysis of nano crystalline spinel LiMn2O4 showing good cycling performance in the 3 V range

Spherical lithium manganese oxide spinel was synthesized by an ultrasonic spray pyrolysis method, and has been characterized using X-ray diffraction, scanning electron microscopy, transimission electron microscopy and electrochemical cycling at 3 V regions. The LiMn₂O₄ powders were composed of about 10 nm-sized primary particles. The delivered discharge capacity of the synthesized nano-material was 125 mAh g⁻¹ between 2.4 and 3.5 V and its retention was about 96% upon 50 cycling. From the high resolution transmission electron microscopic study, it was found that structural transition of the parent material did not occur even after the 50th electrochemical cycling on the 3 V region. It seems that the reversible structural change is possible for nanocrystalline LiMn₂O₄ as observed by the X-ray diffraction and transition electron microscopic observations.     

Immobilization of a cyclodextrin glucanotransferase (CGTase) onto polyethylene film with a carboxylic acid group and production of cyclodextrins from corn starch using CGTase‐immobilized PE film

Carboxylic acid groups were introduced onto polyethylene (PE) film by radiation‐induced graft copolymerization. Subsequently, the clodextrin glucanotransferase (CGTase) was immobilized on the PE film with a carboxylic acid group. The activity of the immobilized CGTase on PE film was in the range of 0.40–1.04 U/cm² per min. The production of cyclodextrins (CDs) from corn starch was examined using the CGTase‐immobilized PE film. The production ratios of CDs using CGTase‐immobilized PE film was in the following order: α–CD > β–CD > γ–CD. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2451–2457, 2002     

Preparation,characterization, and adsorption properties for metal ions of a novel chelating resin containing sulfoxide and diethylene glycol

A novel chelating resin containing sulfoxide and diethylene glycol, poly{4‐vinylbenzyl‐[2‐2‐(hydroxyethyl)ethoxyl]sulfoxide} (PVESO) was synthesized using chloromethylated polystyrene (PS‐Cl) as material. Its structure was characterized by elemental analysis, infrared spectra, and scanning electron microscopy (SEM). The adsorption capacities of the resin for Hg²⁺, Ag⁺, Cu²⁺, Zn²⁺, and Pb²⁺ at various pH values were determined. The maximum adsorption capacities for Hg²⁺ and Ag⁺ were 1.56 and 0.75 mmol g^?1 respectively. The resin had high selectivity for Hg²⁺ and Ag⁺ over the pH range 1.0–7.0. The adsorption capacities for Hg²⁺ and Ag⁺ under competitive condition were also determined by batch experiment method. In addition, the adsorption kinetics of the resin towards Hg²⁺ at different temperatures was also investigated. The results showed that the adsorption rate was governed by film diffusion at 20°C and 25°C, by particle diffusion at 30°C and 35°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 6054–6059, 2006     

注塑级PVC／ABS合金的性能及其加工

阐述了注塑用聚氯乙烯/丙烯腈-丁二烯-苯乙烯共聚物(PVC/ABS)合金的制备工艺以及合金组成与冲击强度和屈服应力的关系,分析了影响注塑工艺条件的因素,并对体系的热稳定性和流变特性及其影响因素也作了简要的论述。     

Preparation and properties of polyimide/silica hybrid composites based on polymer‐modified colloidal silica

A new type of polyimide/silica (PI/SiO₂) hybrid composite films was prepared by blending polymer‐modified colloidal silica with the semiflexible polyimide. Polyimide was solution‐imidized at higher temperature than the glass transition temperature (T_g) using 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA) and 4,4′‐diaminodiphenyl ether (ODA). The morphological observation on the prepared hybrid films by scanning electron microscopy (SEM) pointed to the existence of miscible organic–inorganic phase, which resulted in improved mechanical properties compared with pure PI. The incorporation of the silica structures in the PI matrix also increased both T_g and thermal stability of the resulting films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2053–2061, 2006     

年产200吨4，4’-二氟二苯甲酮（DFBP）的工业化设计及可行性研究

本文在大量实验数据基础上，对4，4’-二氟二苯甲酮(DFBP)进行了年产200吨规模的工业化设计，从技术关键、工艺流程、设备选材、三废治理及成本核算等方面对DFBP工业化设计的可行性进行了评价，该设计有如下特点：工艺简单、合理，操作稳定、安全，三废治理有效，原材料及设备投资少，见效快，适合工业化大生产。     

PC／TPU共混物的流变性能

用毛细管流变仪研究了聚碳酸酯（ＰＣ）及聚碳酸酯／热塑性聚氨酯弹性体（ＰＣ／ＴＰＵ）共混物的流变性能。实验结果表明：ＰＣ熔体粘度对剪切速率（γ）不敏感，而对温度（Ｔ）敏感。温度升高，ＰＣ粘度降低。加入ＴＰＵ大大改善了共混物的流动性能，使共混物的成型加工变得容易进行。当ＴＰＵ含量为４０份时，共混物的熔体粘度出现一极小值。加入不同第三组分对于降低共混物的熔体粘度效果不同，第三组分Ｅ对共混物有增粘作用     

福建三钢焦化废水处理工艺的改造

通过对福建三钢煤化工有限公司废水处理系统生物脱氮工艺的改造，使出水水质达到国家规定的一级排放标准。同时，对焦化废水处理工艺流程、设备及工艺参数等方面进行了调整和改进，为焦化废水生物脱氮工艺的设计和运行提供了借鉴。     

腐植酸类物质凝聚及沉淀特性的研究

通过对不同产地，不同提取方法获得的煤炭腐植酸和经过生物发酵人工合成的生化黄腐酸分别进行铝离子絮凝实验和酸化沉淀实验，发现煤炭腐植酸、腐植酸盐、棕惰酸、黄腐酸都同时具有被铝离子定量絮凝和在酸性条件下定量沉淀的特性，这类物质具有极其相近的化学特性。生化黄腐酸在上述两方面显示出与煤炭腐植酸十分不同的特性。