Obstacles for cognitive analogy in analysis and synthesis in microsystems development

In most cases, product development is not inventing a product completely new and from scratch, it typically either adds a few newly developed sub-functions to mainly known sub-functions, or it generates invention based on new combinations of already existing and slightly modified sub-functions. This synthesis is ideally based on a preceding and comprehensive system analysis that is necessary to define promising directions for advancement in further product development. In analysis as well as in synthesis the design engineer needs creativity—either to be able to recognize which functions are realized in a given system that is subject to analysis or to be able to think up new ways how a desired function could be realized in a system. The main cognitive mechanism for creativity is analogy and this mechanism in turn is based on schemas and mental models. In microsystems development, micro specific obstacles accrue when using analogies. In this work, the authors derive the nature and source of these obstacles and their implications on microsystems development. To overcome these obstacles, a functions catalogue is proposed. This catalogue can directly be used to add an external source for analogies during system synthesis. By transferring a method called geometrical similarity search to microsystems technology and combining it with the functions catalogue, system analysis can be supported as well.     

Minimum cost flows with minimum quantities

We consider a variant of the well-known minimum cost flow problem where the flow on each arc in the network is restricted to be either zero or above a given lower bound. The problem was recently shown to be weakly NP-complete even on series-parallel graphs. We start by showing that the problem is strongly NP-complete and cannot be approximated in polynomial time (unless P=NP) up to any polynomially computable function even when the graph is bipartite and the given instance is guaranteed to admit a feasible solution. Moreover, we present a pseudo-polynomial-time exact algorithm and a fully polynomial-time approximation scheme (FPTAS) for the problem on series-parallel graphs.     

Experimental Investigation of the Flow in a Continuous-Casting Mold under the Influence of a Transverse,Direct Current Magnetic Field

This article describes laboratory experiments aimed at investigations of flow structures and related transport processes in the continuous-casting mold under the influence of an external direct current (DC) magnetic field. The main value of cold metal laboratory experiments consists in the capabilities to obtain quantitative flow measurements with a reasonable spatial and temporal resolution. The experimental results presented here were obtained using a physical model operating with the room-temperature alloy GaInSn. According to the concept of the electromagnetic brake, the impact of a DC magnetic field on the outlet flow from the submerged entry nozzle (SEN) has been studied up to Hartmann numbers of approximately 400. The effect of the magnetic field on the flow structure turned out to be complex. The flow measurements do not manifest a general braking effect, which would be expected as an overall damping of the flow velocity and the related fluctuations all over the mold volume. Variations of the wall conductivity showed a striking impact on the resulting flow structures. The experiments provide a substantial database for the validation of respective numerical simulations.     

An Innovative Submerged Entry Nozzle Design for Billet and Bloom Casting

Fluid flow in the mold has a significant impact on the quality of continuously cast steel products.Since it is strongly influenced by the SEN design,attention h...     

Photoinitiierte Polymerisation mit Dialkoxythiocarbonyldisulfiden – eine Polymerisationsreaktion mit Primärradikalabbruch

Photoinitiated Polymerization with Dialkoxy Thiocarbonyl Disulfides – a Polymerization Reaction with Primary Radical Termination The photoinduced free radical polymerization of methyl methacrylate (MMA) and some other vinyl monomers using dialkoxy thiocarbonyl disulfides ( 1 – 4 ) as photoinitiators was studied. The photolysis of these initiators leads to cleavage of the S S bond, which was determined by spin trapping experiments with phenyl tert-butyl nitrone. No evidence was found for a further thermal decomposition of the primary alkoxy thiocarbonyl sulfide radicals (R·) at room temperature. In the absence of scavengers the primary radicals react back exclusively to the initial compounds, due to a strong cage effect. By means of UV spectroscopic measurements and in the presence of MMA the quantum yields of the initiator decomposition were detected to be 0.8. The polymerization of acrylic and methacrylic derivatives can be initiated by the R·, contrary to the situation with fumarates and maleates. The mechanism of MMA polymerization depends on the light intensity absorbed by the initiators. At high intensities the combination of primary and polymer radicals terminates the chain reaction. This follows from the measured monomer exponent of α = 2, the light intensity exponent of β = 0,2 and the number of thiocarbonyl end groups of 2 in the polymers isolated. Contrary to this, in the low intensity region the experimental data obey the ideal kinetic equation. Kinetic modelling gives evidence for an interaction of the monomer with the cage radicals.     

Influence of different wood flour fractions on the mechanical properties of injection molded WPC with cellulose propionate

This research investigated the effect of different fractions of commercial wood flour (Type c100 from JRS, Germany) on mechanical and physical properties of wood-polymer composites (WPC). The fractions were named regarding the mean lengths of their particles in µm; 80, 130, 255, 405 and 485. The composite samples were manufactured with 30 wt% of wood flour fractions of all five groups as well as the not fractionated flour, and 70 wt% of cellulose propionate (CP). The melt mass-flow rate (MFR) of the different granules, tensile strength, and modulus of elasticity, flexural strength, flexural modulus and the impact strength of the injection molded specimens as well as the water uptake were determined in this study. WPCs with the specific size range used in this investigation exhibited improved strength and modulus of elasticity in tensile and flexural tests, compared to pure CP. Using fraction 255, the mechanical properties increased the most. Tensile strength rose by 28 and 13% compared to CP and to WPC with the not fractioned wood powder, respectively. Fraction 255 increased flexural strength by 33 and 5% compared to CP and WPC with the not fractioned flour. The MFR (tested at 190 °C with 7.16 kg) of WPC_255 is the lowest with 2.3 g/10 min. Composites with the smallest particles showed the least water uptake.     

Thermophysical and Microstructural Studies on Thermally Sprayed Tungsten Carbide-Cobalt Coatings

The development of new hardmetal coating applications such as fatigue-loaded parts, structural components, and tools for metal forming is connected with improvement of their performance and reliability. For modelling purposes, the knowledge of thermophysical, mechanical, and other material data is required. However, this information is still missing today. In this study, the thermophysical data of a WC-17Co coating sprayed with a liquid-fuelled HVOF-process from a commercial agglomerated and sintered feedstock powder from room temperature up to 700 °C was determined as an example. The dependence of the heat conductivity on temperature was obtained through measurement of the coefficient of thermal expansion, the specific heat capacity, and the thermal diffusivity. Heat conductivities ranging from 29.2 W/(mK) at 50 °C to 35.4 W/(mK) at 700 °C were determined. All measurements were performed twice (as-sprayed and after the first thermal cycle) to take into account the structural and compositional changes. Extensive XRD and FESEM studies were performed to characterize the phase compositions and microstructures in the as-sprayed and heat-treated states. Bulk samples obtained by spark plasma sintering from the feedstock powder were studied for comparison.