The development of a fluid/structure interaction model for flawed fluid containment boundaries with applications to gas transmission and distribution piping

In most instances, dynamic fracture mechanics analyses of structural components can safely assume that the external loads are independent of the crack propagation and arrest event. However, for pressure vessels and pipelines this will not always be the case. Here the flow of the contained medium through the crack opening can play a significant role in dictating the crack driving forces. Typical of this important class of problems is rapid crack propagation along the axial direction of a gas pipeline. Accordingly, a computational model has recently been developed to effect a detailed analysis of this problem that accounts for the high degree of interaction between the escaping gas and the pipe wall movement during the propagation event. For this purpose, a three-dimensional finite difference fluid dynamics code has been linked with a shell finite element code. In this paper comparisons are made between the model predictions in steady state conditions with available full scale burst data for steel transmission pipelines to assess the veracity of the coupled analysis model. Applications to polyethylene gas distribution piping systems are then made with the validated model.     

Elastic-plastic finite element analyses of stable crack growth and fracture instability in a girth welded pipe

Detailed elastic-plastic finite element fracture mechanics analyses were conducted on a 16 inch diameter Type 304 stainless steel pipe containing a circumferential through-wall crack located in a girth weld. Calculations were performed to analyze the welded pipe treated as (1) a monolithic pipe entirely composed of the base metal, and (2) a composite of base metal and weldment. In the latter, each constituent was assigned distinct mechanical and fracture properties. In both solutions applied J values were calculated for a fixed axial load combined with a monotonically increasing applied bending moment. The material J-resistance curves appropriate for the two problems were each used to initiate and grow the initial crack in a stable manner until fracture instability occurred under load control. It was found that the extent of stable crack growth and the applied loads at fracture instability are distinctly different in the two analyses. It is concluded that more precise fracture mechanics approaches than those now in current use are required for accurate assessments of weld cracking problems.     

Toward Rigorous Materials Production: New Approach Methodologies Have Extensive Potential to Improve Current Safety Assessment Practices

Advanced material development, including at the nanoscale, comprises costly and complex challenges coupled to ensuring human and environmental safety. Governmental agencies regulating safety have announced interest toward acceptance of safety data generated under the collective term New Approach Methodologies (NAMs), as such technologies/approaches offer marked potential to progress the integration of safety testing measures during innovation from idea to product launch of nanomaterials. Divided in overall eight main categories, searchable databases for grouping and read across purposes, exposure assessment and modeling, in silico modeling of physicochemical structure and hazard data, in vitro high‐throughput and high‐content screening assays, dose‐response assessments and modeling, analyses of biological processes and toxicity pathways, kinetics and dose extrapolation, consideration of relevant exposure levels and biomarker endpoints typify such useful NAMs. Their application generally agrees with articulated stakeholder needs for improvement of safety testing procedures. They further fit for inclusion and add value in nanomaterials risk assessment tools. Overall 37 of 50 evaluated NAMs and tiered workflows applying NAMs are recommended for considering safer‐by‐design innovation, including guidance to the selection of specific NAMs in the eight categories. An innovation funnel enriched with safety methods is ultimately proposed under the central aim of promoting rigorous nanomaterials innovation.     

The field comparison of three measuring techniques for evaluation of the surface dust level in ventilation ducts

This paper reports the comparison of three measuring methods for quantifying the amount of dust on the inner surface of ventilation ducts: 1) a vacuum test method; 2) a gravimetric tape method; and 3) an optical method. Thirteen recently constructed buildings were selected for the field test in the Helsinki metropolitan area. The dust samples in each method were all taken from the same location in the duct. Most of the ducts sampled had no residual oil originating from the manufacturing process. The mean amount of dust measured with the vacuum test method was 1.3 g/m2 and the range was < 0.1-8.4 g/m2. The mean surface dust level measured using the gravimetric tape method was slightly lower, i.e. 1.2 g/m2 (< 0.1-5.0 g/m2). The mean cleanliness level of the ducts was 15% (2-41%) using the optical method. The wide variations and differences in the results of the different methods were caused by the unequal distribution of dust on the duct surfaces.     

Effects of High Temperature on the Pore Structure and Strength of Plain and Polypropylene Fiber Reinforced Cement Pastes

The effect of high temperature on the residual properties of plain and polypropylene fiber reinforced Portland cement paste was investigated. Plain Portland cement paste having water/cement ratio of 0.32 was exposed to the temperatures of 20, 50, 75, 100, 120, 150, 200, 300, 400, 440, 520, 600, 700, 800, and 1000°C. Paste with polypropylene fibers was exposed to the temperature of 20, 120, 150, 200, 300, 440, 520, and 700°C. Residual compressive and flexural strengths were measured and pore structure of the pastes was determined by mercury porosimetry. The total porosity of the pastes more than doubled when exposure temperature was increased from 20°C to 1000°C. The gradual heating coarsened the pore structure. The most notable coarsening of pore structure—together with strength loss—took place at exposure temperatures exceeding 600°C. At 600°C, the residual compressive capacity (f_c600°C/f_c20°C) was still over 50% of the original. Strength loss due to the increase of temperature was not linear. Polypropylene fibers produced a finer residual capillary pore structure, decreased compressive strengths, and improved residual flexural strengths at low temperatures. According to the tests, it seems that exposure temperatures from 50°C to 120°C can be as dangerous as exposure temperatures 400–500°C to the residual strength of cement paste produced by a low water cement ratio.     

Aggregate-cement paste transition zone properties affecting the salt-frost damage of high-performance concretes

The influence of the cement paste-aggregate interfacial transition zone (ITZ) on the frost durability of high-performance silica fume concrete (HPSFC) has been studied. Investigation was carried out on eight non-air-entrained concretes having water-to-binder (W/B) ratios of 0.3, 0.35 and 0.42 and different additions of condensed silica fume. Studies on the microstructure and composition of the cement paste have been made by means of environmental scanning electron microscope (ESEM)-BSE, ESEM-EDX and mercury intrusion porosimetry (MIP) analysis. The results showed that the transition zone initiates and accelerates damaging mechanisms by enhancing movement of the pore solution within the concrete during freezing and thawing cycles. Cracks filled with ettringite were primarily formed in the ITZ. The test concretes having good frost-deicing salt durability featured a narrow transition zone and a decreased Ca/Si atomic ratio in the transition zone compared to the bulk cement paste. Moderate additions of silica fume seemed to densify the microstructure of the ITZ.     

Wear Simulation of Alumina-on-Alumina Prosthetic Hip Joints Using a Multidirectional Motion Pin-on-Disk Device

The wear of a state-of-the-art implant alumina against itself was studied with a circularly translating pin-on-disk (CTPOD) device, a wear simulator for prosthetic hip joint materials. The direction of sliding changed continually relative to the pin, preventing erroneous uniaxial grooving typical of ordinary pin-on-disk devices. The dominating wear mechanism was mild abrasion manifested as a relieflike surface, which agreed with clinical findings. The wear factor ranged from 1 × 10⁻⁸ to 6 × 10⁻⁸ mm³/(N·m). The CTPOD device, validated earlier for ultrahigh molecular weight polyethylene, was shown to be the first simple wear test device to produce wear similar to that known to occur clinically in alumina-on-alumina total hip prostheses.