Synthesis and magnetorheological characteristics of ribbon‐like,polypyrrole‐coated carbonyl iron suspensions under oscillatory shear

One of the crucial problems of classical magnetorheological (MR) fluids is their high rate of sedimentation. This disadvantage may be substantially eliminated using core‐shell particles. The aim of this study is to prepare spherical carbonyl iron (CI) particles coated with conducing polymer polypyrrole (PPy) with ribbon‐like morphology. Scanning electron microscopy proved the formation of the ribbon‐like layer onto CI particles while Fourier transform infrared spectroscopy confirmed the chemical structure of PPy. The magnetic properties observed via vibrating sample magnetometer showed decreased magnetization saturation of core‐shell‐structured particles due to the existence of non‐magnetic surface layer. MR measurements performed under oscillatory shear flow as a function of the applied magnetic flux density, temperature, and particle concentration showed that core‐shell particle‐based MR suspension exhibits sufficient MR performance for practical applications. Moreover, the suspension stability is promoted significantly when core‐shell particles are used as a dispersed phase. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and crosslinking of partially disulfonated poly(arylene ether sulfone) random copolymers as candidates for chlorine resistant reverse osmosis membranes

Biphenol-based, partially disulfonated poly(arylene ether sulfone)s synthesized by direct copolymerization show promise as potential reverse osmosis membranes. They have excellent chlorine resistance over a wide range of pHs and good anti-protein and anti-oily water fouling behavior. Crosslinking of these copolymers that have high degrees of disulfonation may improve salt rejection of the membranes for reverse osmosis performance. A series of controlled molecular weight, phenoxide-endcapped, 50% disulfonated poly(arylene ether sulfone)s were synthesized. The copolymers were reacted with a multifunctional epoxy resin and crosslinked thermally. The effects on network properties of various factors such as crosslinking time, copolymer molecular weight and epoxy concentration were investigated. The crosslinked membranes were characterized in terms of gel fraction, water uptake, swelling and self-diffusion coefficients of water. The salt rejection of the cured membranes was significantly higher than that for the uncrosslinked copolymer precursors.     

Enhancing exterior durability of jack pine by photo-stabilization of acrylic polyurethane coating using bark extract. Part 1: Effect of UV on color change and ATR–FT-IR analysis

Heat-treated wood is a value-added product but its exposure to various environmental factors leads to discoloration of wood surface due to the photochemical reactions. Discoloration has become an important economic problem for wood industries since product specifications are now more demanding. In addition, stricter environmental legislations necessitate the development of environmentally friendly transparent coatings with minimal use of chemicals which balances aesthetic and protection. In this study, the acrylic polyurethane coating was improved with the addition of natural antioxidant (bark extract) and lignin stabilizer alone or in combination to enhance the resistance of this coating to different weathering factors. An accelerated aging test was conducted with the aim of comparing the acrylic polyurethane coatings containing different additives with the commercially available pigmented solvent borne coating used by industry and organic UV absorbers. The modifications in chemical structure of coatings were characterized by ATR–FT-IR analysis. The color change data showed that the coating containing bark extract was the most effective and performed better than the industrial coating. However, the visual assessment showed that the coating containing bark extract and lignin stabilizer had the best performance. FT-IR analyses suggested that the chain scission reaction took place throughout the weathering but its effect was not significant for any of the coatings.     

Mechanical and dynamic mechanical studies of epoxy/VAc‐EHA/HMMM IPN–jute composite systems

Epoxy [50:50 mixture of Di‐Glycidyl Ether of Bis‐Phenol A (DGEBA) and Epoxidized Novolac (EPN)] was solution blended with Vinyl Acetate‐2‐ Ethylhexylacrylate (VAc‐EHA) resin in aqueous medium, in varying weight fractions, with Hexamethoxymethylmelamine (HMMM) as a crosslinker and data was compared with a control. The present work was aimed to optimize the tensile strength, dynamic mechanical strength, impact strength, and toughness by preparing a blend followed by jute composites of a semi‐ and full interpenetrating network (IPN). In control experiments epoxy alone was crosslinked (semi‐IPN), whereas the DGEBA‐EPN and VAc‐EHA/HMMM were crosslinked separately (full‐IPN), using jute as the substrate for making composites. Composites of full‐IPN systems of epoxy/VAc‐EHA system had higher moduli and UTS than the semi‐IPN systems. Dynamic mechanical study showed that full‐IPN systems have higher T_g values than semi‐IPN systems. The impact strength increases with increasing proportions of VAc‐EHA copolymer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 958–963, 2004     

Synthesis of nanocrystalline hydroxyapatite using surfactant template systems: Role of templates in controlling morphology

Hydroxyapatite (HA) nanopowder was synthesized by reverse microemulsion technique using calcium nitrate and phosphoric acid as starting materials in aqueous phase. Cyclohexane, hexane, and isooctane were used as organic solvents, and Dioctyl sulfosuccinate sodium salt (AOT), dodecyl phosphate (DP), NP5 (poly(oxyethylene)₅ nonylphenol ether), and NP12 (poly(oxyethylene)₁₂ nonylphenol ether) as surfactants to make the emulsion. Effect of synthesis parameters, such as type of surfactant, aqueous to organic ratio (A/O), pH and temperature on powder characteristics were studied. It was found that the surfactant templates played a significant role in regulating the morphology of the nanoparticle. Hydroxyapatite nanoparticle of different morphologies such as spherical, needle shape or rod-like were obtained by adjusting the conditions of the emulsion system. Synthesized powder was characterized using X-ray diffraction (XRD), BET surface area and transmission electron microscopy (TEM). Phase pure HA nanopowder with highest surface area of 121 m²/g were prepared by this technique using NP5 as a surfactant. Densification studies showed that this nanoparticle can give about 98% of their theoretical density. In vitro bioactivity of the dense HA compacts was confirmed by excellent apatite layer formation after 21 days in SBF solution. Cell material interaction study showed good cell attachment and after 5 days cells were proliferated on HA compacts in OPC1 cell culture medium. The results imply this to be a versatile approach for making hydroxyapatite nanocrystals with controlled morphology and excellent biocompatibility.     

Taguchi analysis of surface modification technique using W-Cu powder metallurgy sintered tools in EDM and characterization of the deposited layer

The present study describes an experimental research on surface modification during electrical discharge machining (EDM) by depositing a hard layer over the work surface of C-40 grade plain carbon steel using specially prepared powder metallurgy compact tools. The investigated process parameters were composition, compaction pressure, sintering temperature, pulse on-time, peak?Ccurrent setting, and duty factor. Measurements of deposited layer thickness, mass transfer rate, tool wear rate, surface roughness and microhardness were undertaken on the EDM-ed specimens. Different studies like X-ray diffraction, optical microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy were carried out to ascertain the characteristics of the deposited layer on the work surface. These analyses confirmed the presence of the tool materials in the work surface layer. At first, an L-16 orthogonal array was applied as Taguchi DOE technique and the ANOVA was done to study the effects of pertinent process parameters. An optimum condition was achieved using overall evaluation criteria. Later on, a detailed study was carried out to get a smooth and regular deposition of material. The characterization of the deposited layer is presented. The deposited layer with a wide range of average layer thickness of 3?C785???m, enriched with tool materials (W and Cu) and with the formation of tungsten carbide, and having microhardness of 9.81?C12.75?GPa at the hardest zone was successfully deposited over the work surface.     

Unsteady natural convection in a triangular enclosure under isothermal heating

The fluid flow and heat transfer inside a triangular enclosure due to instantaneous heating on the inclined walls are investigated using an improved scaling analysis and direct numerical simulations. The development of the unsteady natural convection boundary layer under the inclined walls may be classified into three distinct stages including a start-up stage, a transitional stage and a steady state stage, which can be clearly identified in the analytical and numerical results. A new triple-layer integral approach of scaling analysis has been considered to obtain major scaling relations of the velocity, thicknesses, Nusselt number and the flow development time of the natural convection boundary layer and verified by direct numerical simulations over a wide range of flow parameters.     

Microstructural developments in TLP bonds using thin interlayers based on Ni–B coatings

Oxide dispersion strengthened alloy MA 758 was transient liquid phase (TLP) bonded using thin interlayers based on Ni–B electrodeposited coatings and the microstructural developments across the joint region were studied. The bonding surfaces were electrodeposited with a coat thickness of 2–9 μm and microstructural features were characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The homogeneity of the joint was assessed performing micro-hardness test. The results showed that the coating thickness as well as the amount of melting point depressants (boron) in the coatings had a significant effect on the microstructural developments within the joint region. TLP bonds made using a 2 μm thick coating interlayer produced a joint with no visible precipitate formation and parent metal dissolution, and the absence of precipitates was attributed to the lower volume concentration of boron in the 2 μm thick coating interlayer.     

Modeling without categorical variables: a mixed-integer nonlinear program for the optimization of thermal insulation systems

Optimal design applications are often modeled by using categorical variables to express discrete design decisions, such as material types. A disadvantage of using categorical variables is the lack of continuous relaxations, which precludes the use of modern integer programming techniques. We show how to express categorical variables with standard integer modeling techniques, and we illustrate this approach on a load-bearing thermal insulation system. The system consists of a number of insulators of different materials and intercepts that minimize the heat flow from a hot surface to a cold surface. Our new model allows us to employ black-box modeling languages and solvers and illustrates the interplay between integer and nonlinear modeling techniques. We present numerical experience that illustrates the advantage of the standard integer model.     

Vectorial scale-based fuzzy-connected image segmentation

This paper presents an extension of previously published theory and algorithms for fuzzy-connected image segmentation. In this approach, a strength of connectedness is assigned to every pair of image elements. This is done by finding the strongest among all possible connecting paths between the two elements in each pair. The strength assigned to a particular path is defined as the weakest affinity between successive pairs of elements along the path. Affinity specifies the degree to which elements hang together locally in the image. A scale is determined at every element in the image that indicates the size of the largest homogeneous hyperball region centered at the element. In determining affinity between any two elements, all elements within their scale regions are considered. This method has been effectively utilized in several medical applications. In this paper, we generalize this method from scalar images to vectorial images. In a vectorial image, scale is defined as the radius of the largest hyperball contained in the same homogeneous region under a predefined condition of homogeneity of the image vector field. Two different components of affinity, namely homogeneity-based affinity and object-feature-based affinity, are devised in a fully vectorial manner. The original relative fuzzy connectedness algorithm is utilized to delineate a specified object via a competing strategy among multiple objects. We have presented several studies to evaluate the performance of this method based on simulated MR images, 20 clinical MR images, and 250 mathematical phantom images. These studies indicate that the fully vectorial fuzzy connectedness formulation has generally overall better accuracy than the method using some intermediate ad hoc steps to fit the vectorial image to a scalar fuzzy connectedness formulation, and precision and efficiency are similar for these two methods.