Design and testing of the Minotaur advanced grid-stiffened fairing

A composite grid-stiffened structure concept was selected for the payload fairing of the Minotaur launch vehicle. Compared to sandwich structures, this concept has an advantage of smaller manufacturing costs and lighter weight. To reduce weight the skin pockets are allowed to buckle visibly up to about 0.5 cm peak displacement.

Various failure modes were examined for the composite grid-stiffened structure. The controlling criterion for this design was a joint failure in tension between the ribs and skin of the structure. The identification of this failure mechanism and the assessment of bounding strains required to control it required extensive test and analysis effort. Increasing skin thickness to control skin buckling resulted in reduced strains between the skin and ribs.

Following the identification of the relevant failure criteria, a final design for the fairing was generated. The resulting 6 m tall fairing was constructed of a tow-placed carbon fiber composite grid structure that was over-wrapped to create a laminated skin. Upon completion of curing and machining, the fairing was cut in half to create the classic “clam-shell” fairing. Static qualification testing demonstrated the structural integrity of the fairing, thereby proving the design and manufacturing process. Loads were applied incrementally in a static loading scenario. The applied load envelope exceeded worst-case dynamic flight conditions with an added safety factor of 25%. At peak load the fairing maintained structural integrity while remaining within the required displacement envelope for payload safety.

Data were collected during the test from a variety of sensors including traditional displacement transducers and strain gages. In addition, full field displacement was monitored at critically loaded fairing sections by means of digital photogrammetry. This paper summarizes the test results, presents the overall performance of the fairing under the test loads, correlates test response and analysis, and identifies lessons learned.

Work continues at the Air Force Research Laboratory (AFRL) and Boeing to identify means of further controlling tensile failure of the un-reinforced polymer bonded joint between the ribs and skin. Stiffening of skin adjacent to the joints and introduction of lightweight foam jackets at the interior of the fairing both show promise of delaying joint failure to higher loads.     

Comparison of OR and AI methods in discrete manufacturing using fuzzy logic

Since 1950s the techniques of Operations Research (OR) and Optimization have been utilized to increase the efficiency of the production systems. With the widespread use of computers, it has even become easier to deal with industrial problems. However the complexity of the problems still reveals the difficulty in providing solutions. The use of artificial intelligence (AI) seems to attract the attention of the researcher to overcome to the difficulties. This has already been realized with several successful applications. In this study, the use of AI and OR techniques is compared using fuzzy logic. The progress of manufacturing systems, characteristics of production processes, system managements and system behavior are taken into account. The study is focussed on only discrete manufacturing.     

Facile Microwave Assisted Synthesis of Silver Nanostars for Ultrasensitive Detection of Biological Analytes by SERS

We report a very simple, rapid and reproducible method for the fabrication of anisotropic silver nanostars (AgNS) that can be successfully used as highly efficient SERS substrates for different bioanalytes, even in the case of a near-infra-red (NIR) excitation laser. The nanostars have been synthesized using the chemical reduction of Ag⁺ ions by trisodium citrate. This is the first research reporting the synthesis of AgNS using only trisodium citrate as a reducing and stabilizing agent. The key elements of this original synthesis procedure are rapid hydrothermal synthesis of silver nanostars followed by a cooling down procedure by immersion in a water bath. The synthesis was performed in a sealed bottom flask homogenously heated and brought to a boil in a microwave oven. After 60 s, the colloidal solution was cooled down to room temperature by immersion in a water bath at 35 °C. The as-synthesized AgNS were washed by centrifugation and used for SERS analysis of test molecules (methylene blue) as well as biological analytes: pharmaceutical compounds with various Raman cross sections (doxorubicin, atenolol & metoprolol), cell lysates and amino acids (methionine & cysteine). UV-Vis absorption spectroscopy, (Scanning) Transmission Electron Microscopy ((S)TEM) and Atomic Force Microscopy (AFM) have been employed for investigating nanostars’ physical properties.     

Gene Variants Related to Cardiovascular and Pulmonary Diseases May Correlate with Severe Outcome of COVID-19

Background: Severe outcomes of COVID-19 account for up to 15% of all cases. The study aims to check if any gene variants related to cardiovascular (CVD) and pulmonary diseases (PD) are correlated with a severe outcome of COVID-19 in a Polish cohort of COVID-19 patients. Methods: In this study, a subset of 747 samples from unrelated individuals collected across Poland in 2020 and 2021 was used and whole-genome sequencing was performed. Results: The GWAS analysis of SNPs and short indels located in genes related to CVD identified one variant significant in COVID-19 severe outcome in the HADHA gene, while for the PD gene panel, we found two significant variants in the DRC1 gene. In this study, both potentially protective and risk variants were identified, of which variants in the HADHA gene deserve the most attention. Conclusions: This is the first study reporting the association between the HADHA and DRC1 genetic variants and COVID-19 severe outcome based on the cohort WGS analysis. Although all the identified variants are localised in introns, they may be correlated and therefore inherited along with other risk variants, potentially causative to severe outcome of COVID-19 but not discovered yet.     

Automated synthesis of resilient and tamper-evident analog circuits without a single point of failure

This study focuses on the use of genetic programming to automate the design of robust analog circuits. We define two complementary types of failure modes: partial short-circuit and partial disconnect, and demonstrated novel circuits that are resilient across a spectrum of fault levels. In particular, we focus on designs that are uniformly robust, and unlike designs based on redundancy, do not have any single point of failure. We also explore the complementary problem of designing tamper-proof circuits that are highly sensitive to any change or variation in their operating conditions. We find that the number of components remains similar both for robust and standard circuits, suggesting that the robustness does not necessarily come at significant increased circuit complexity. A number of fitness criteria, including surrogate models and co-evolution were used to accelerate the evolutionary process. A variety of circuit types were tested, and the practicality of the generated solutions was verified by physically constructing the circuits and testing their physical robustness.     

Estimating aerodynamic resistance of rough surfaces using angular reflectance

Current wind erosion and dust emission models neglect the heterogeneous nature of surface roughness and its geometric anisotropic effect on aerodynamic resistance, and over-estimate the erodible area by assuming it is not covered by roughness elements. We address these shortfalls with a new model which estimates aerodynamic roughness length (z₀) using angular reflectance of a rough surface. The new model is proportional to the frontal area index, directional, and represents the geometric anisotropy of z₀. The model explained most of the variation in two sets of wind tunnel measurements of aerodynamic roughness lengths (z₀). Field estimates of z₀ for varying wind directions were similar to predictions made by the new model. The model was used to estimate the erodible area exposed to abrasion by saltating particles. Vertically integrated horizontal flux (F_h) was calculated using the area not covered by non-erodible hemispheres; the approach embodied in dust emission models. Under the same model conditions, F_h estimated using the new model was up to 85% smaller than that using the conventional area not covered. These F_h simulations imply that wind erosion and dust emission models without geometric anisotropic sheltering of the surface, may considerably over-estimate F_h and hence the amount of dust emission. The new model provides a straightforward method to estimate aerodynamic resistance with the potential to improve the accuracy of wind erosion and dust emission models, a measure that can be retrieved using bi-directional reflectance models from angular satellite sensors, and an alternative to notoriously unreliable field estimates of z₀ and their extrapolations across landform scales.     

Comparative Antimicrobial Activity of Silver Nanoparticles Obtained by Wet Chemical Reduction and Solvothermal Methods

The synthesis of nanoparticles from noble metals has received high attention from researchers due to their unique properties and their wide range of applications. Silver nanoparticles (AgNPs), in particular, show a remarkable inhibitory effect against microorganisms and viruses. Various methods have been developed to obtain AgNPs, however the stability of such nanostructures over time is still challenging. Researchers attempt to obtain particular shapes and sizes in order to tailor AgNPs properties for specific areas, such as biochemistry, biology, agriculture, electronics, medicine, and industry. The aim of this study was to design AgNPs with improved antimicrobial characteristics and stability. Two different wet chemical routes were considered: synthesis being performed (i) reduction method at room temperatures and (ii) solvothermal method at high temperature. Here, we show that the antimicrobial properties of the obtained AgNPs, are influenced by their synthesis route, which impact on the size and shape of the structures. This work analyses and compares the antimicrobial properties of the obtained AgNPs, based on their structure, sizes and morphologies which are influenced, in turn, not only by the type or quantities of precursors used but also by the temperature of the reaction. Generally, AgNPs obtained by solvothermal, at raised temperature, registered better antimicrobial activity as compared to NPs obtained by reduction method at room temperature.     

The Full Cost of Cryptanalytic Attacks

An open question about the asymptotic cost of connecting many processors to a large memory using three dimensions for wiring is answered, and this result is used to find the full cost of several cryptanalytic attacks. In many cases this full cost is higher than the accepted complexity of a given algorithm based on the number of processor steps. The full costs of several cryptanalytic attacks are determined, including Shanks method for computing discrete logarithms in cyclic groups of prime order n, which requires n^1/2+o(1) processor steps, but, when all factors are taken into account, has full cost n^2/3+o(1). Other attacks analyzed are factoring with the number field sieve, generic attacks on block ciphers, attacks on double and triple encryption, and finding hash collisions. In many cases parallel collision search gives a significant asymptotic advantage over well-known generic attacks.