Influence of radial and axial runouts on surface roughness in face milling with round insert cutting tools

In face milling processes, the surface quality of the machined part depends on many factors, including feed, cutting tool geometry and tool errors. In this work, a numerical model for predicting the surface profile and surface roughness as a function of these factors is presented, incorporating a random values generation algorithm that makes it possible to determine the variation in surface roughness from the values that can be adopted by tool errors. This work is focused on round insert cutting tools and the influence of tool errors such as radial and axial runouts. The results that correspond to a number of teeth equal to 4, insert diameter of 12 mm, depth of cut of 0.5 mm, cutting speed of 120 m/min and feed of 0.4–1.4 mm/rev are analysed. Milling experiments are made to verify the validity of the model and the discrepancies between the experimental and theoretical surface profiles are assumed to be a consequence of different factors such as the variation in undeformed chip thickness along the surface profile.     

Characterisation of mortar morphology in thin sections by digital image processing

A digital imaging approach was applied to investigate mortar morphology in thin sections; in particular, the binder/aggregate ratio and the grading curve of five mortar bars were attained by digital image processing (DIP), using the Image Pro Plus 4.1 software package. The imaging procedure employed image segmentation, to extract mortar aggregate, and image filtering, to fix grain boundaries. The results show that digital image processing may be considered as an alternative method to mechanical sieving for the characterisation of mortar morphology, as it appears to be quicker and more accurate than the traditional method. However, digital image processing exhibits limits, which are discussed in the text.     

OPTIMAL DESIGN AND PERFORMANCE OF SPIRAL WOUND MODULES I: NUMERICAL METHOD

A numerical method has been developed for the performance prediction of spiral wound modules with constant and tapered permeate spacers, It takes into account the pressure drop in the brine and permeate channels and makes use of a three parameter model for the mass transfer through the membrane. For a given application and operating conditions, optimum geometrical characteristics of modules can be found. Tapering the permeate spacer the specific permeation rate can be increased by 10-30%, the wider the membrane the higher the value.     

Selective Complexation and Membrane Transport of Guanidinium Salts by Calix[6]arene Amides

The p-tert-butylcalix[6]arene hexamide 2 and syn-1,3,5–trimethoxy-2,4,6-triamide 4 were synthesized by reaction of α-chloro-N,N-diethylacetamide and the corresponding calix[6]arenes 1 and 3 , respectively. ¹H NMR spectroscopy shows that 2 is a mixture of different conformations whereas 4 is fixed in a cone conformation. Extraction experiments, (S-L) and (H₂O–CDCl₃) with picrate salts, indicate that 2 complexes both alkali metal (1:2 complex) and guanidinium salts (1:1 complex) but 4 complexes only guanidinium (1:1 complex). Incorporated in supported liquid membranes (Accurel^® / o-nitrophenyl n-octyl ether) the calixarenes 2 and 4 transport guanidinium salts. The hexamide 2 is a more efficient carrier of guanidinium but the syn-1,3,5-trimethoxy-2,4,6-triamide 4 is much more selective. Both 2 and 4 are sufficiently lipophilic to give membranes that are stable over longer periods (weeks).     

Recycled poly(ethylene terephthalate) and its short glass fibres composites: effects of hygrothermal aging on the thermo-mechanical behaviour

This paper reports on the effects of hygrothermal aging at 70 °C in water and at 80% relative humidity, on the thermo-mechanical properties, molar mass and microstructure of recycled poly(ethylene terephthalate) (rPET) and its short glass fibres composites.For all the investigated materials, the elastic mechanical properties (tensile and storage moduli) determined at low strain levels resulted practically unaffected by hygrothermal aging under the selected conditions. On the other hand, a marked reduction of the tensile strength and apparent fracture toughness has been observed for rPET matrix and its composites during hygrothermal aging, more markedly for materials immersed in water than for those aged at 80% RH. Both properties resulted to be related on the molar mass of the rPET matrix, that decreased during hygrothermal aging as a consequence of the hydrolysis process.The materials glass transition, evaluated as the temperature of the loss factor peak, increased during hygrothermal aging due to the progressively restricted mobility of the amorphous phase caused by a concurrent crystallinity increase. This crystallization process (chemicrystallization) is favoured by temperature, by the plasticizing effect of water and by the reduction of molar mass.Consistently with the mechanical measurements, the morphology of fracture surfaces exposed to hygrothermal aging in water revealed a reduction of plastic deformation of the rPET matrix and a weakening of the fibre-matrix interface for rPET composites.     

EFFECT OF CROSS FLOW ON THE SPRAY CHARACTERISTICS OF AN INDUSTRIAL FEED NOZZLE

The spray characteristics of a scaled-down version of an industrial feed nozzle are studied in the presence of a cross flow. Aerated liquid nitrogen is injected through the nozzle to generate the spray. The aeration rate is low and held constant, while two different liquid flow rates are used to produce the spray. A nonuniform wind profile is chosen to represent the cross flow condition. The droplet diameter and velocity measurements are acquired using a phase-Doppler particle analyzer. The results of the present study indicate that the spray momentum flux determines the extent of the jet bending. The droplets are accelerated significantly in the initial jet region as a result of flashing. However, further downstream of the nozzle, the vaporization of the droplets is considered to be negligible. The size-velocity correlation changes significantly for the case where the spray is shifted due to the cross flow.     

EXPERIMENTAL STUDIES OF NUCLEATION PHENOMENA WITHIN THERMAL BOUNDARY LAYERS—INFLUENCE ON CHEMICAL VAPOR DEPOSITION RATE PROCESSES

In carrying out partial vapor condensations using actively cooled surfaces it is known that 'mist' formation can occur within thermal boundary layers (Rosner and Epstein, 1968), dramatically modifying total deposition fluxes. Using a combination of flash-evaporation (Rosner and Liang, 1986) and laser probing techniques, we report new experimental results on binary alkali salt (K₂SO₄ + Na₂SO₄) deposition from combustion gases showing that the deposition rate of potassium sulfate first increases with the addition of sodium sulfate until the concentration of Na₂SO₄ reaches a (target surface temperature dependent) 'threshold' value. Further increases in the concentration of Na₂SO₄ dramatically decrease the total deposition rate of K₂SO₄, implying that potassium sulfate-containing microdroplets are formed within the thermal boundary layer, which, despite their thermophoretic drift toward the target, are not collected as effectively as the 'parent' K₂SO₄-vapor species. Laser light scattering measurements clearly reveal that suspended particles exist near the deposition surface under these conditions. Our experimental results on mass transfer rate and light scattering are consistent with those predicted using laminar boundary layer theory (Castillo and Rosner, 1989b) coupling both binary salt vapor deposition with particle vapor scavenging and deposition. Comparisons of our observed mist onset conditions (implying critical supersaturations near unity) with those expected using homogeneous nucleation theory suggest that the binary alkali sulfate mist nucleation mechanism is, instead, heterogeneous, even in our relatively 'clean' combustion products. Because of the; well-known vapor pressure reduction phenomenon associated here with the formation of non-ideal solutions, binary systems are shown to provide convenient 'vehicles' to investigate BL mist formation onset conditions and CVD-rate consequences without requiring the more extreme surface coolings characteristic of unary condensible vapor systems. An understanding of this dramatic phenomenon, obtained via such laboratory experiments and calculations, will allow its inclusion in future deposition rate calculations of engineering importance.     

What Borromini Might Have Known About Ovals. Ruler and Compass Constructions

This paper is about drawing ovals using a given number of certain parameters. New constructions are displayed, including the case when the symmetry axes are not given. Many of these constructions make use of a recent conjecture by Ragazzo, for which a Euclidean proof is found, thus suggesting it might have been known at the time Borromini chose the ovals for the dome of San Carlo alle Quattro Fontane. A geometric proof of the same conjecture—as well as constructions—in the more general case of eggs and polycentric curves is the subject of the first part of this same research (Mazzotti, a Euclidean approach to eggs and polycentric curves, 2014).     

Stationary policies for lower bounds on the minimum average cost of discrete‐time nonlinear control systems

The paper deals with the control problem of discrete‐time nonlinear systems. The main contribution of this note is to present conditions that assure the existence of stationary policies that generate lower bounds for the minimal long‐run average cost. These lower bounds coincide with the optimal solution when a mild convergence assumption holds. To illustrate the results, the paper presents an application for the simultaneous state‐feedback control problem, and the derived strategy is used to design a real‐time simultaneous control for two direct current motor devices. The dynamics of these two devices are written in terms of a nonlinear algebraic matrix recurrence, which in turn represents a particular case for our general nonlinear approach. The optimal gain for the corresponding simultaneous state‐feedback problem is obtained, and such a gain was implemented in a laboratory testbed to control simultaneously the two direct current motors. Copyright © 2013 John Wiley & Sons, Ltd.