Polymerization of 2-dibutylamino-1,3,5-triazine-4,6-dithiol on wire during friction process

2-Dibutylamino-1,3,5-triazine-4,6-dithiol (DB) and a mixture of DB and triallylisocyanurate (TAIC) were used as a lubricant during steel wire drawing due to a dry process. DB gave a polymer film with 180 nm in thickness to wire surfaces during the wire drawing. The polymer film had a disulfide structure on the backbone and contained a small amount of DB monomer and olygomer. Molecular weight and polymer weight increased with the drawing rate. The mixture of DB and TAIC gave mainly a three-dimensional polymer film with 225 nm in thickness to wire surfaces during drawing. The polymer film insoluble in THF had mono and disulfide structures and contained a small amount of linear polymer, DB, and TAIC. Such tribological polymerizations are estimated as follows: DB produces dithiyl radicals on a nascent surface formed during drawing and in the presence of oxygen and heat. The dithiyl radicals were polymerized by coupling with each other to give disulfide bonds or added to allyl groups in TAIC to give monosulfide bonds. It is concluded that this technique should be possible to use for unifying metal processing and surface treatment. © 1995 John Wiley & Sons, Inc.     

The ac superposition method,a new hot‐line diagnostic method for 6‐kV XLPE power cables

Water trees are the most hazardous factor affecting the life of XLPE distribution cables and the major cause of insulation failure. It is well known that insulation failure causes stoppages in electrical service and requires extensive repair work. Up to now, deterioration of cable insulation has been diagnosed mainly by the dc leakage current method. However, application of this method for diagnostic measurements requires interruption of electrical service. Several types of hot‐line diagnostic methods (including the dc component current and dc superposition methods) were developed to detect water tree deterioration. However, these methods have some shortcomings, such as being subject to effects of stray currents and the accuracy of measurements not being sufficiently high. Therefore, we have attempted to develop a new hot‐line diagnostic method. We investigated whether the signals produced by superposition of voltages of various frequencies to the cover layer of energized cables were correlated with deterioration by the water treeing. As a result, we found that a deterioration signal of 1 Hz was observed when we superposed an ac voltage (commercial frequency × 2 +1 Hz) on the cover layer of cable where the water tree had occurred in the insulation. © 1999 Scripta Technica, Electr Eng Jpn, 130(2): 49–58, 2000     

Effect of friction stir processing on microstructure of laser clad cobalt-based alloy

(The microstructural refinement of cobalt-based alloy (Stellite No. 6) by laser cladding and friction stir processing (FSP) was studied. A nanometer-sized microstructure consisting of fine carbide (particle size: 100–200 nm) and a grain (grain size: 150–250 nm) was successfully fabricated by the FSP on the laser clad cobalt-based alloy. The nanostructured cobalt-based alloy (Stellite No. 6) had an extremely high hardness of about 750 HV.     

Development of fabrication process for Ag/polydiacetylene (core/shell) hybridized nanocrystals

Core/shell hybridized nanocrystals composed of Ag nanoparticle core and polydiacetylene shell were fabricated successfully by means of “co-reprecipitation/microwave irradiation method”. The hybridized nanocrystals were characterized using transmission electron microscopy (TEM) observation and UV–vis absorption spectroscopy. UV–vis spectral measurements revealed that polydiacetylene shell was the red phase while π-conjugated backbone is distorted. Detailed mechanism of formation of the red phase was discussed.     

Simulation of rubber isostatic pressing and shape optimization of rubber mold

An elastic–plastic FEM is developed to study the fundamental features of rubber isostatic pressing of powder with a view to performing a net-shape process. Experiments are also performed. It is thus shown that the properties of the rubber, in particular Poisson's ratio, give a great influence on the shape of compact and density distribution. The thickness of the rubber mold is also influential; the thicker the mold, the closer is the shape of compact to the cavity shape. An optimization scheme is also developed, so that one is able to determine the cavity shape that gives a desired shape of compact.     

The Atmospheric Scanning Electron Microscope with open sample space observes dynamic phenomena in liquid or gas

Although conventional electron microscopy (EM) requires samples to be in vacuum, most chemical and physical reactions occur in liquid or gas. The Atmospheric Scanning Electron Microscope (ASEM) can observe dynamic phenomena in liquid or gas under atmospheric pressure in real time. An electron-permeable window made of pressure-resistant 100 nm-thick silicon nitride (SiN) film, set into the bottom of the open ASEM sample dish, allows an electron beam to be projected from underneath the sample. A detector positioned below captures backscattered electrons. Using the ASEM, we observed the radiation-induced self-organization process of particles, as well as phenomena accompanying volume change, including evaporation-induced crystallization. Using the electrochemical ASEM dish, we observed tree-like electrochemical depositions on the cathode. In silver nitrate solution, we observed silver depositions near the cathode forming incidental internal voids. The heated ASEM dish allowed observation of patterns of contrast in melting and solidifying solder. Finally, to demonstrate its applicability for monitoring and control of industrial processes, silver paste and solder paste were examined at high throughput. High resolution, imaging speed, flexibility, adaptability, and ease of use facilitate the observation of previously difficult-to-image phenomena, and make the ASEM applicable to various fields.     

A Study on the Effect of Air on the Dynamic Motion of a MEMS Device and Its Shape Optimization

The authors propose a new design concept for controlling the deflection of a micro-membrane with the aid of its thickness distribution for realizing a prescribed design in the MEMS. As an example, the authors treat a micro air pump that comprises a micro-membrane. The membrane is actuated by an electrostatic force. The membrane deflects and thus the deflection is influenced by the air pressure and the electrostatic field. This is a highly complicated system. To find out a proper thickness distribution, the authors use the genetic algorithm that is appropriate to reduce the searching space of solution.