Chemiresistor sensor using elastomer-functionalized carbon nanotube nanocomposites for the detection of gasoline spills

Two types of multi-walled carbon nanotube (MWNT)-based elastomer nanocomposites are used as a sensor material for the detection of gasoline spills by applying the interdigitated electrode (IDE) device. MWNT-g-polyisoprene (PI) and Si-MWNT/natural rubber (NR) are prepared by applying “grafting-from” and “grafting-to” process, respectively. When compared based on the identical condition of gasoline sensing test, the maximum response value to the exposure of gasoline is 17.5 for MWNT-g-PI sensor and 12.9 for Si-MWNT/NR sensor, which reach the maximum in less than 3 min. The MWNT-g-PI sensor selectively detects gasoline, and its response is completely reversible. It shows that the longer chain length of PI brings about the larger response of MWNT-g-PI sensor to gasoline. The sensitivity of MWNT-g-PI sensor highly depends on both how much gasoline is exposed to the sensor and what bias voltage is applied to the IDE device. The IDE sensor using MWNT-g-PI nanocomposites effectively detects gasoline spills.     

Effect of ZrO<Subscript>2</Subscript> coating on<Emphasis Type="Italic">in vitro</Emphasis> formation of calcium phosphate

We prepared zirconia thin films on (100) Si wafer by using a chemical solution deposition with a zirconium naphthenate as a starting material. The films were pyrolyzed at 500°C for 10 min and finally annealed for 30 min in air at 500°C. Amorphous films after annealing had no distinct structure and were uniform along the cross section line.In vitro formation of the calcium phosphate was evaluated by the field emission-scanning electron microscope, energy dispersive X-ray spectrometer and Fourier transform infrared spectroscopy.     

Microstructures of functionally graded materials fabricated by centrifugal solid-particle andin-situ methods

Functionally graded materials (FGMs) belong to a relatively new class of inhomogeneous composite materials, in which the composition and/or microstructure undergo a gradual change along some directions. In this review article, the microstructures and composition gradients in Al/SiC, Al/Shirasu (volcanic eruptions commonly found in south Kyushu in Japan), Al/Al₃Ti, Al/Al₃Ni, Al/Al₂Cu FGMs have been investigated. The Al/SiC, Al/Shirasu and Al/Al₃Ti FGMs are fabricated by the centrifugal solid particle method where the distribution particles of SiC, Shirasu and Al₃Ti are solids in the melts. On the other hand, Al/Al₃Ni and Al/Al₂Cu FGMs are fabricated by the centrifugalin-situ method where Al/Al₃Ni and Al/Al₂Cu systems have lower liquidus temperatures than the processing temperatures. The feature of Al/(Al₃Ti−Al₃Ni) hydrid FGM, which is fabricated by a method combining both the centrifugal solid-particle andin-situ methods, is also shown.     

Estimation and correction method for the two-dimensional positionerrors of a planar XY stage based on motion error measurements

This paper describes an estimation and correction method for the two-dimensional (2D) position errors of a planar XY stage that is driven along the Y-axis by two linear motors. The 2D position errors of the stage were estimated and corrected based on measured motion errors from a conventional laser interferometer system. To compensate for the planar XY stage 2D position errors, corrections were introduced for the yaw, perpendicular, straightness and 1D position errors along each axis, which are predominantly caused by linear scale, yaw, and pitching motion errors. The effect of the motion error corrections was evaluated by diagonal measurements based on the ISO230-6 standard and six different 1D position error measurements along the X and Y-axes. By applying error motion corrections, the diagonal systematic deviation at the center point was improved from 499.7 μm to 1.16 μm, and the estimated maximum 2D position errors were improved to −0.263 and 0.530 μm in the X and Y directions, respectively. The diagonal systematic deviation at a corner point was 1.23 μm and the estimated maximum difference between the corner and center points improved from −2.603 and 2.603 μm to −0.05 and 0.12 μm in the X and Y directions respectively.     

Thermoelectric properties of mechanically alloyed iron disilicides consolidated by various processes

Mn doped p-type iron disilicide powders have been produced by a mechanical alloying process. As-milled powders were of metastable state and mostly transformed to β-FeSi₂ phase by subsequent isothermal annealing. As-milled powders were consolidated by various processes such as sintering of the cold compact in vacuum, vacuum hot pressing (VHP), and spray drying/atmospheric plasma thermal spraying. Phase transitions during the processes were investigated using XRD, EDS, and SEM. As-consolidated specimens consisted of a mixture of α-Fe₂Si₅ and ε-FeSi phases, which were gradually transformed into a thermoelectric semiconducting α-FeSi₂ phase by subsequent isothermal annealing in the vicinity of 845°C in vacuum. However, some residual α and ε phases remained even after prolonged annealing. Thermoelectric properties were measured as a function of temperature and correlated with phase transformation. They showed optimum values in the vacuum hot pressed specimen due to a higher fraction of β phase and/or higher density.     

A study on corrosion resistance characteristics of PVD Cr-N coated steels by electrochemical method

The corrosion behavior of Cr-N coated steels with different phases (-Cr, CrN and Cr₂N) deposited by cathodic arc deposition on AISI H13 steel was investigated in a 3.5% NaCl solution at ambient temperature. Potentiodynamic polarization tests, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) were the techniques applied to characterize the corrosion behavior. It was found that the CrN coating had a lower current density from potentiodynamic polarization tests than others. The porosity, corresponding to the ratio of the polarization resistance of the uncoated and the coated substrate, was higher in the Cr₂N coating than in the other Cr-N coated steels. EIS measurements showed, for most of the Cr-N coated steels, that the Bode plot presented two time constants. Also, the Cr₂N coating represented the characteristic of Warburg behavior after 72 h of immersion. The coating morphologies were examined in planar view and cross-section by SEM analysis and the results were compared with those of the electrochemical measurement. The CrN coating had a dense, columnar grain-sized microstructure with minor intergranular porosity. From the above results, it is concluded that the CrN coating provided a better corrosion protection than the other Cr-N coated steels.     

Design of Bulk metallic glasses with high glass forming ability and enhancement of plasticity in metallic glass matrix composites: A review

To overcome some of the limits of existing metallic alloys, a new alloy design concept has been introduced recently in order to control the crystallinity, i.e. to utilize crystalline, quasicrystalline, and amorphous structures. In particular, bulk metallic glasses (BMGs) receive great attention because of their unique properties due to their different atomic configuration. Recently, significant progress in enhancing glass forming ability (GFA) has led to the fabrication of BMGs having potential for application as structural and functional materials. Moreover, successful design of BMG matrix composite microstructure suggests that the plasticity of BMGs can be controlled properly. In this review article, we introduce recent research results on the design of BMGs with high GFA and on the enhancement of plasticity in metallic glass matrix composites.     

Effect of yttrium on the stability of aluminide-yttrium composite coatings in a cyclic high-temperature hot-corrosion environment

A composite coating of aluminide-yttrium has shown excellent corrosion resistance in a cyclic high-temperature hot-corrosion environment. To understand the effect of yttrium on the stability of the composite coating, the specimens were prepared with various coating parameters of Y thickness, sequence of post heat treatment and surface condition before Y-ion plating. Performance of the composite coating was evaluated by isothermal oxidation and cyclic high-temperature hot corrosion. Isothermal-oxidation-test results show that the Y in the composite coating helps to form a thick and dense Al₂O₃ scale which is ductile and resistant to thermal stress. The Y in Al₂O₃ may act as a donor which leads to an increase in concentration of interstitial oxygen and, thus, increases in oxidation rate. The presence of Y₂O₃ and (Y, Al) O-type compounds in grain boundaries of Al₂O₃ and boundaries between the Al₂O₃ and NiAl effectively prohibits the fast diffusion of oxidants (such as O and S) and Al along grain boundaries. Consequently, it may induce slow diffusion through the matrix, and thus the corrosion resistance of the composite coating under cyclic hot corrosion increases substantially.     

Nitrogen removal using recycled polystyrene bottles as biofilm media

The performance of an attached growth wastewater treatment process was investigated in an effort to improve nitrogen removal efficiency. Recycled Yakult (lactic acid fermentation drink) bottles made of polystyrene were used as a biofilm media. The use of Yakult bottles as a biofilm media has been attempted by numerous researchers in Japan for the removal of solids and organics. However, these studies focused only on the removal of solids and organics. This study extended their application to the removal of nitrogen for domestic sewage treatment. Yakult media was placed in a reactor with 70% apparent reactor volume in a conventional A/O process. The bottom of the Yakult media was removed, and randomly filled Yakult media were effectively able to reduce the flow in tanks, resulting in an increase in the contact time between pollutants and microorganisms. With higher HRT, the nitrogen removal efficiency was increased by up to 83% with 12 hr of HRT. Nitrification appeared to be the limiting factor of nitrogen removal at an HRT that is less than 12 hr, indicating that the Yakult process requires more retention time to achieve nitrification compared to other biofilm processes. The removal efficiencies of organics and solids were high regardless of the change of operational parameters. This article is based on a presentation in “The 7th Korea-China Workshop On Advanced Materials” organized by the Korea-China Advanced Materials Cooperation Center and the China-Korea Advanced Materials Cooperation Center, held at Ramada Plaza Jeju Hotel, Jeju Island, Korea on August 24–27, 2003.     

A closed form solution for laser drilling of silicon nitride and alumina ceramics

A closed form solution has been obtained for laser drilling of silicon nitride (Si₃N₄) and alumina ceramics (Al₂O₃). The drilling of workpiece is performed by using a TEM₀₀ 10 ns pulse Nd:YAG laser. It is assumed that the phase transition from solid to vapor occurs without melting. Considering the absorption of plasma plume formed on the surface of the ceramics, the one-dimensional thermal model is developed in order to describe the drilling process. The governing equation of heat-diffusion is solved analytically using a Laplace transformation method. Erosion depth per laser pulse obtained from the closed form solution agrees with the available experimental data.