Formation, Characterization, and Hot Isostatic Pressing of Cr2O3-Doped ZrO2 (0,3 mol% Y2O3) Prepared by Hydrazine Method

In the ZrO₂-Cr₂O₃ system, metastable t -ZrO₂ solid solutions containing up to 11 mol% Cr₂O₃ crystallize at low temperatures from amorphous materials prepared by the hydrazine method. The lattice parameter c decreases linearly from 0.5149 to 0.5077 nm with increased Cr₂O₃ content, whereas the lattice parameter a is a constant value ( a = 0.5077 nm) regardless of the starting composition. At higher temperatures, transformation (decomposition) of the solid solutions proceeds in the following way: t (ss)→ t (ss) + m + Cr₂O₃→ m + Cr₂O₃. Above 11 mol% Cr₂O₃ addition, c-ZrO₂ phases are formed in the presence of Cr₂O₃. The t -ZrO₂ solid solution powders have been characterized for particle size, shape, and surface area. They consist of very fine particles (15–30 nm) showing thin platelike morphology. Dense ZrO₂(3Y)-Cr₂O₃ composite ceramics (∼99.7% of theoretical) with an average grain size of 0.3 μm have been fabricated by hot isostatic pressing for 2 h at 1400°C and 196 MPa. Their fracture toughness increases with increased Cr₂O₃ content. The highest K _Ic value of 9.5 MPa·;m^1/2 is achieved in the composite ceramics containing 10 mol% Cr₂O₃.     

Radiation-induced polymerization of ethylene in pilot plant. III. Heavy-phase recycling process

Radiation-induced polymerization of ethylene using aqueous tert-butyl alcohol as medium was carried out in a large-scale pilot plant with a 50-liter central source-type reactor at a pressure of 105 to 395 kg/cm², temperature of 30° to 80°C, mean dose rate of 4.5 × 10⁴ to 1.9 × 10⁵ rads/hr, ethylene feed rate of 5.5 to 23.5 kg/hr, and medium feed rate of 21 to 102 l./hr. The space–time yield and molecular weight of the polymer were in the range of 4.7 to 16.8 g/l.-hr and 1.3 × 10⁴ to 8.9 × 10⁴, respectively. The space–time yield and molecular weight increased with mean residence time at 30°C, whereas at 80°C they became almost independent of the time. The space–time yield increased with pressure and dose rate, slightly decreased with temperature, and was maximum at ethylene molar fraction of 0.5. The polymer molecular weight increased with pressure and ethylene molar fraction, and decreased with dose rate and temperature. The total amount of deposited polymer on the reactor wall, source case wall, and scraping blades was usually less than 1 kg, which was negligibly small for the analysis of polymerization. Continuous discharge of the polymer slurry and production of fine-powder polyethylene were successfully carried out. In the central source-type reactor, a dose rate of 1.9 × 10⁵ rads/hr was obtained with a ⁶⁰Co source of ca. 12 kCi.     

Complex formation in a ternary system composed of lauroamphoglycinate, oleic acid, and water

The formation of a complex, composed of lauroamphoglycinate (LG), oleic acid (OA) and water, was investigated, and this system was applied to emulsification. The complex was formed in the water-rich area (more than 90% in this system) at a molar ratio of OA to LG from 1 to 3, where two-phase systems of water and the complex existed. The interaction between LG and OA, both in the aqueous solution and at the interface of liquid paraffin dissolving the OA and LG solution, was studied by pH measurements and interfacial tension measurements, respectively. The results implied that LG and OA were linked stoichiometrically, both in aqueous solution and at the interface, and formed complexes. X-ray diffraction patterns and the strong hydrophobicity showed that the equimolar complex composed of LG, OA, and water was a liquid crystal with a reversed hexagonal structure. The reversed hexagonal liquid crystal was capable of solubilizing a certain amount of liquid paraffin in its alkyl group parts while maintaining its hexagonal structure. These results suggest the possibility to prepare a W/O-type emulsion by using the liquid crystal formed by LG, OA, partial liquid paraffin, and water as the continuous phase. The authors could obtain a stable W/O emulsion without coalescence of the water droplets that contained a substantial amount of water (approximately 90%). Furthermore, various types of emulsions, O/W, W/O, W/O/W, could be prepared by changing the ratio of LG and OA.     

Diel rhythms of calling behavior and pheromone production of oriental tobacco budworm moth,Helicoverpa assulta (Lepidoptera: Noctuidae)

Both calling behavior and titer of (Z)-9-hexadecenal (Z9-16: Al), the major sex pheromone component ofHelicoverpa assulta, in pheromone glands showed distinct diel periodicity, and these two were synchronous. Calling was most actively performed and the pheromone titer reached a maximum from 2 to 6 h after lights-off. During photophase, no calling was shown and only a relatively small amount of Z9-16:A1 was detected. However, there was a time lag of a few days between peak calling activity and maximum pheromone titer. The pheromone titer was maximal from age 1 day to age 5 days and thereafter decreased while calling was most actively performed after age 3 days. Titers of three minor components, hexadecenal, (Z)-11-hexadecenal, and (Z)-9-hexadecenyl acetate, showed similar daily fluctuation patterns to that of Z9-16:Al, but relative to the titer of Z9-16:Al, the titer of the two aldehyde components remained relatively constant whereas that ofZ9-16:Ac increased in the late scotophase.     

Formation and transformation of cubic 3PbO·2Ta2O5 solid solution

The formation of lead tantalates in the PbO-rich region is studied using the powders prepared by the simultaneous hydrolysis of lead and tantalum alkoxides. Cubic 3PbO · 2Ta₂O₅ solid solutions crystallize at low temperatures from amorphous materials between 60 and 75 mol% PbO. The lattice parameter,a, increases linearly from 1.0545 to 1.0705 nm with increasing PbO. At higher temperatures the solid solutions above 66.67 mol% PbO are transformed into those of rhombohedral 2PbO · Ta₂O₅. Rhombohedral 5PbO · 2Ta₂O₅ is formed at 850 to 900 °C by transformation of 2PbO·Ta₂O₅ solid solution corresponding to 71.43 mol% PbO. The existence of previously reported 3PbO·Ta₂O₅ is not confirmed.     

Effect of molecular weight on molecular orientation and morphology of polypropylene sheets containing a β-nucleating agent

In this study, polypropylene (PP) films containing the β nucleating agent, N,N′-dicyclohexyl-2,6-naphthalenedicarboxamide, were prepared using PP with three different molecular weights (low, medium, and high) by extrusion process with T-shaped die. The structure and morphology of the films were studied after stretching. It was found that a unique molecular orientation, in which both the c-axis and crystalline lamellae were oriented perpendicular to the flow direction, was formed in all undrawn film samples, irrespective of the molecular weights of the PP. In the PP sheets stretched in the machine direction, the low-molecular-weight sample containing the nucleating agent exhibited brittle properties owing to a lack of tie chains in the stretching direction. In contrast, cavitation was prominent in the medium (M-PP)- and high (H-PP)-molecular-weight samples. Notably, M-PP containing the nucleating agent, with a high degree of molecular orientation, promoted the formation of a large number of voids. In H-PP containing the nucleating agent, the presence of numerous tie chains inhibited cavitation, resulting in fewer voids. The experimental results demonstrated the influence of the molecular weight on the void structure, which will be useful in the field of microporous membranes.     

Friction aided deep drawing using newly developed blank-holder divided into eight segments

A new process on friction aided deep drawing has been developed in which a metal blank-holder divided into eight fan-shaped segments is used instead of an elastomer ring used in the Maslennikov process. This blank holding device consists of four drawing segments and four small wedges, which can move radially in- and out-wards under a certain blank-holding pressure. The drawing process can be efficiently performed using an assistant punch, which partially supports the deformation of the blank as well as improving the shape and dimensional accuracy of the drawn cup. Deep drawing experiments have been done using soft aluminum sheets of 0.5 and 1.0 mm in thickness to understand the main features of the proposed drawing process. Theoretical analyses based on the energy and slab methods have also been conducted to study the effect of main process parameters on the minimum blank holding pressure required for the onset of deformation, and to obtain the other optimum working conditions. The possibility of the new process has been confirmed by producing deep and successful cups with a drawing ratio of 4.0, although the number of drawing operations is still high.     

Synthesis mechanism of titanium carbide nano-fiber during self-propagating high temperature synthesis

Titanium carbide nano-fiber was synthesized by self-propagating high temperature synthesis (SHS) method. The final products after the SHS reaction were titanium carbide containing excess carbon and metallic titanium, which were removed by additional leaching process. TEM observation revealed that the average diameter is about 20 nm. Neutron diffraction analysis was carried out to study non-stoichiometric number of the titanium carbide. The non-stoichiometric numbers of the titanium carbide were 0.89–0.94. The Rietveld refinement of each patterns converged to good agreement (÷2=0.49–1.34). The formation mechanism of the carbide is related to a liquid-solid reaction including the preferential diffusion process of carbon atom into liquid titanium. This article is based on a presentation made in the 2002 Korea-US symposium on the “Phase Transformations of Nano-Materials,” organized as a special program of the 2002 Annual Meeting of the Korean Institute of Metals and Materials, held at Yonsei University, Seoul, Korea on October 25–26, 2002.     

Splash Splat to Disk Splat Transition Behavior in Plasma-Sprayed Metallic Materials

A variety of metallic powder particles were thermally sprayed onto the mirror polished metallic substrate surface and the effect of both substrate temperature and ambient pressure on the flattening behavior of the particle was systematically investigated. In the flattening behavior of the sprayed particle onto the substrate surface, critical conditions were recognized both in the substrate temperature and ambient pressure. That is, the flattening behavior changed transitionally on that critical temperature and pressure range, respectively. A transition temperature, T _t, and transition pressure, P _t, were defined and introduced, respectively for those critical conditions. The fact that the dependence of both transition temperature and transition pressure on the sprayed particle material had similar tendency indicated that the wetting of the substrate by the molten particles seemed to be a domination in the flattening. Three-dimensional transition curvature by combining both transition temperature and transition pressure dependence was proposed as a practical and effective controlling principle of the thermal spray process. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

Anaerobic degradation of palm oil mill effluent (POME)

The biodegradation characteristics of palm oil mill effluent (POME) and the related microbial community were studied in both actual sequential anaerobic ponds in Malaysia and enrichment cultures. The significant degradation of the POME was observed in the second pond, in which the temperature was 35-37 °C. In this pond, biodegradation of major long chain fatty acids (LCFA), such as palmitic acid (C16:0) and oleic acid (C18:1), was also confirmed. The enrichment culture experiment was conducted with different feeding substrates, i.e. POME, C16:0 and C18:1, at 35 °C. Good recovery of methane indicated biodegradation of feeds in the POME and C16:0 enrichments. The methane production rate of the C18:1 enrichment was slower than other substrates and inhibition of methanogenesis was frequently observed. Denaturing gradient gel electrophoresis (DGGE) analyses indicated the existence of LCFA-degrading bacteria, such as the genus Syntrophus and Syntorophomonas, in all enrichment cultures operated at 35 °C. Anaerobic degradation of the POME under mesophilic conditions was stably processed as compared with thermophilic conditions.