A study on cubic boron nitride (CBN) milling of hardened cast iron for productive and quality manufacturing of machine tool structural components

To improve efficiency and cost performance of cast iron machine tool component fabrication, an alternative process must be developed in order to replace the grinding process, which often causes a bottleneck in production. As an alternative manufacturing approach, this research applies cubic boron nitride (CBN) hard milling operations to eliminate the grinding process in order to improve the overall manufacturing process. A variety of hardened cast iron materials with Al and Mg additives and CBN tool types were prepared and tested based on a design of experimentation (DOE) to observe their effect on surface quality and tool life. Al and Mg were added to raw cast iron to achieve generation of oxide layers at the cutting edge during milling to protect the tool from wear. By executing the DOE, the optimal cutting conditions for achieving the best surface quality were introduced. Also, additional machinability tests were conducted with the optimal conditions in order to evaluate tool wear characteristics and surface quality of the machined workpieces. Based on the observation of the used tool by electron probe micro-analyzer (EPMA), a protective oxide layer of additives was observed at the cutting edge. Hardened cast iron with Al and Mg additives is found to show preferable wear and surface quality characteristics.     

Solution Property and Irradiation Effect of Random Copolypeptides Composed of Ala and Pro Residues

Summary Poly(proline) and random copolypeptide composed of Pro and Ala residues were synthesized, and their solution properties and molecular conformation were investigated. Aqueous solutions of the polypeptide were irradiated with γ-rays above the transition temperature. It was shown that the transition temperature of the aqueous solution of the copolypeptide is influenced by Ala-residue content and γ-ray irradiation.     

Synthesis of poly(α-thiophenediyl)benzylidene with high molecular weight and its thermal stability

Summary The synthesis of poly(-thiophenediyl)benzylidene (PTB) with high molecular weight is described. Number-average degrees of polymerization reached about 74. The characterizations of the polymer was investigated by ¹H-NMR, ¹³C-NMR, IR, and UV-VIS spectra. The polymer with well-defined structure and high molecular weight was obtained by polymerization at low temperature and in polar solvent. This polymer was thermally stable and a thermal decomposition took place at 391°C under nitrogen and at 370°C under air. The glass transformation temperature was 117°C and this PTB was nonfusible.     

Segmented conjugated polymer based on poly(α-thiophenediyl)benzylidine

Summary Segmented polymers with random sequences of conjugated and non-conjugated blocks are produced by partial dehydrogenation of poly(-thiophenediyl)benzylidene. The fraction of conjugated block was controlled by the elimination time. The polymers gave photoluminescence. Absorption coefficients of the polymers increased with the rate of dehydrogenation, and the highest fluorescence intensity were achieved around 9 % conjugation conversion. The polymers were characterized by ¹H- and ¹³C-n.m.r. and infrared spectra, and were soluble in common organic solvents, which suggests a good processability.     

Cooperative effect of crystallization temperature and NaF addition in the formation process and hydrothermal stability of MCM-48 mesoporous molecular sieve

The hydrothermal stability of MCM-48 was conveniently and effectively improved by increasing the crystallization temperature and directly adding NaF to the synthesis gel. The crystallization temperature varied from 373 K to 403 K. The influences of NaF addition, crystallization temperature and crystallization time on the formation process and hydrothermal stability of MCM-48 were systematically studied here to solve the problem of poor reproducibility. Results from XRD patterns indicated that the crystallization temperature and crystallization time were very critical factors for the improvement of the hydrothermal stability besides NaF addition. The formation process of MCM-48 was significantly accelerated and the pore structure ordering was also greatly improved by increasing the crystallization temperature and F⁻/Si ratio. A high hydrothermally stable MCM-48 mesoporous molecular sieve was obtained after being crystallized at 393 K for 36 h in the presence of NaF, which endured the hydrothermal treatment in boiling water at least for 4 days. However, only an amorphous product was obtained when the crystallization temperature was further increased to 403 K. Results from Si MAS NMR, N₂ adsorption isotherms, TEM, Raman spectra and XRD patterns manifested that the improved stability of MCM-48 was attributed to the high silicates condensation degree and the excellent pore structure ordering. The possible reason for the successful formation of hydrothermally stable MCM-48 sample by controlling the crystallization temperature, time and F⁻/Si ratio was explained here.     

Analysis of accelerated creep under constant sustaining load for austenitic stainless steels

The effect of stress on creep rate of austenitic stainless steels of type 347 and 316 was studied by applying the differential test technique. It was found that the creep rate could be expressed as follows, whereB ₁ is a material constant depending on temperature,a ₁ anda _o are constants, and σ is the real stress. Considering the increase in real stress during creep process due to void formation and to the decrease in cross sectional area of the specimen, integrating the above equation yields the following creep curve, 1 $$ \in = \in _m + \frac{1}{{n_o \left( {c_o + 1} \right)}}ln\frac{1}{{1 - n_o \left( {c_o + 1} \right) \in _m (t - t_{_m } )}}$$ where ∈ is the creep strain at a given time (t), ∈_m is the minimum creep rate, ∈_m andt _m are the strain and time, respectively, at the minimum creep rate,n _o is a constant, andc _o is the material constant relating to the void formation. This equation agrees very well with the experimental creep curve.     

Knowledge-directed inspection for complex multilayered patterns

Combining the knowledge-based processing with image processing is considered a key issue in the future of visual inspection of complex patterns such as multilayered semiconductor wafers. However, present technology restricts this combination, mainly because of the exhaustively long time usually required for each type of processing. To cope with this situation, a unique knowledge-directed image processing method is proposed, in which every image processing step is controlled in real time by parametric knowledge driven by design patterns. The resulting structure of the image processor is a pipeline, in which each piece of knowledge is embodied as a combination of a hardware processing unit and control unit. In this paper the types of knowledge and their implementation are explained, and an inspection machine for logic IC wafers based on this pipelined knowledgedirected image processing is introduced.     

Improvement of thermal stability of nitrogen doped titania photocatalyst by addition of surfactants during solvothermal treatment

The TiO_2−x N _y nanocrystals with beige color were prepared by homogeneous precipitation-solvothermal process in TiCl₃-hexamethyleneamine-alcohol solutions with the addition of various surfactants, such as sodium dodecylbenzenesulfonate (SDBS), n-hexadecylamine (HAD), and n-hexadecyltrimethylammonium chloride (HTAC) at 190 °C for 10 h. The phase composition, crystallinity, microstructure, specific surface area, nitrogen doped amount, and photocatalytic activity of titania powders greatly changed depending on pH value and other reaction conditions. The TiO_2−x N _y powders prepared by solvothermal treatment with surfactant additives followed by calcination in air at 400 °C showed smaller particle size, larger BET specific surface area and higher photocatalytic activity than those without surfactant. The TiO_2−x N _y powders showed excellent visible-light absorption, thermal stability and photocatalytic activity for nitrogen monoxide destruction under irradiation of both visible-light and UV-light irradiation. About 40% and 60% nitrogen monoxide could be continuously removed with the residence time of 1.9 min by the TiO_2−x N _y photocatalyst under irradiation of visible-light (λ > 510 nm) and UV-light (λ > 290 nm), respectively.     

Optical Resolution Membranes from Polysulfones Bearing Alanine Derivatives as Chiral Selectors

Polysulfones bearing a derivative of alanyl residue employed as chiral selectors were prepared by polymer modification. The specific rotation ([α]_D) of the polysulfone with a derivative of D ‐alanyl residue (PSf‐Ac‐D ‐Ala) was determined to be 2.87 deg · cm² · g^?1 (c = 1.00 g · dL^?1 in DMF) and that with L ‐alanyl residue (PSf‐Ac‐L ‐Ala) to be ‐2.36 deg · cm² · g^?1 (c = 1.00 g · dL^?1 in DMF). The membrane from PSf‐Ac‐D ‐Ala preferentially adsorbed the D ‐isomer of Glu from racemic mixture of Glu and vice versa. Chiral separation ability was studied by applying a potential difference as a driving force for membrane transport. The permselectivity of PSf‐Ac‐D ‐Ala toward D ‐Glu (α_D/L) was determined to be 1.40, and that of PSf‐Ac‐L ‐Ala toward the L ‐isomer (α_L/D) to be 1.48 at 18.0 V, reflecting their adsorption selectivity.