Predicting surface quality of γ-TiAl produced by additive manufacturing process using response surface method

Electron beam melting (EBM) has been found to be a promising technology for producing complex shaped parts from gamma titanium aluminide alloys (γ-TiAl). The parts produced by this process are projected to have dimensions very close to the desired final shapes. However, the surface roughness of the parts produced by EBM is excessively rough. In many applications, it is necessary to improve the quality of manufactured parts using a convenient post process. This paper determines process parameters of end milling when it is used as a post process for the parts produced by EBM. Design of experiments has been used to study the effect of the selected input parameters of end milling (spindle speed, feed rate, depth of cut and coolant type) on the surface roughness of γ-TiAl parts. Response surface methodology is used to develop a predictive model for surface roughness. Effects of the selected milling process are investigated. This paper also optimizes the selected process parameters to minimize the value of the obtained surface roughness.     

A simple approach to solving the kinematics of the 4-UPS/PS (3R1T) parallel manipulator

Journal of Mechanical Science and Technology - This work reports on the position, velocity and acceleration analyses of a four-degrees-of-freedom parallel manipulator, 4-DoF-PM for brevity, which...     

Wire electrical discharge machining of ASP30 tool steel

Wire electrical discharge machining is a non-traditional cutting process for machining of hard and high strength materials. This study analyzed the effects of the main input parameters of wire electrical discharge machining of ASP30 steel (high alloyed Powder metallurgical [PM] high speed steel) as the workpiece on the material removal rate and surface roughness. The input parameters included spraying pressure and electric conductivity coefficient of the dielectric fluid, linear velocity of the wire and wire tension. The machined surface quality was evaluated using SEM pictures. Results indicated that increasing the spraying pressure of dielectric fluid leads to a higher material removal rate and surface roughness and that increasing the wire tension, linear velocity of wire, and electric conductivity of the dielectric fluid decreases the material removal rate and surface roughness.

     

Optimization of triangular microchannel heat sinks using constructal theory

The present paper examines the optimization of triangular microchannel heat sinks. The impact of volume fraction of solid material and pressure drop on the maximum temperature of the microchannel heat sinks are investigated and their optimum operating conditions are compared. From the results, it is seen that increasing the side angle of the triangular microchannel, improves its performance. Furthermore, there is an appropriate agreement between the analytical and numerical results. Finally, the effect of degrees of freedom on the performance of microchannels is investigated. To accomplish this end, the triangular microchannels with the side angle of 60 degree have been chosen as it has the best performance compared to other microchannels. It is observed that the minimized maximum temperatures of optimized microchannel heat sinks with three degrees of freedom are 10% lower than the ones with two degrees of freedom.

     

Modeling of protein adsorption to DEAE sepharose FF: Comparison of data with model simulation

The equilibrium and kinetic characteristics of the adsorption of human serum albumin (HSA) and ovalbumin (OVA) to the DEAE Sepharose FF weak anion exchanger were experimentally determined. The rate for protein adsorption was simulated with two different models, the first being based on a single lumped kinetic parameter, while the second includes the individual mass transfer processes occurring prior to the adsorption intervention, i.e., diffusion across the liquid film surrounding individual particles and diffusion within the ion exchanger particle itself. The actual adsorption of OVA to DEAE Sepharose FF in fully mixed stirred vessels and in packed bed columns was consistent with both models. In the case of HSA, however, the adsorption profile in an agitated vessel was consistent only with the pore diffusion model and neither model could correctly predict the latter part of the breakthrough profile observed in packed bed experiments.     

Crack Growth in Solid Oxide Fuel Cell Materials: From Discrete to Continuum Damage Modeling

This paper addresses the damage and fracture issues of glass and ceramic materials used in solid oxide fuel cells. Analyses of an internal crack and of an interface crack between dissimilar materials were conducted using a modified boundary layer modeling approach. In this approach, fracture is allowed to occur in a small process window situated at an initial crack tip. Elastic displacement crack-tip fields are prescribed as remote boundary conditions. Crack propagation was first modeled discretely. Next, a continuum damage mechanics (CDM) model for brittle materials was developed to capture damage and crack growth in the process window. In particular, the damage model was applied to a glass-ceramic material that had been developed in-house for sealing purposes. Discrete and continuum damage solutions were then compared. Finally, the CDM model was used to determine the crack propagation direction as a function of a mode mixity measure.     

Fundamental parameters affecting electrospinning of PAN nanofibers as uniaxially aligned fibers

Electrospinning with a collector consisting of two pieces of electrically conductive substrates separated by a gap has been used to prepare uniaxially aligned PAN nanofibers. Solution of 15 wt % of PAN/DMF was used tentatively for electrospinning. The effects of width of the gap and applied voltage on degree of alignment were investigated using image‐processing technique by Fourier power spectrum method. The electrospinning conditions that gave the best alignment of nanofibers for 10–15 wt % solution concentrations were experimentally obtained. Bundles like multifilament yarns of uniaxially aligned nanofibers were prepared using a new simple method. After‐treatments of these bundles were carried out in boiling water under tension. A comparison was made between the crystallinity and mechanical behavior of posttreated and untreated bundles. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4350–4357, 2006     

Emulsion liquid membrane pertraction of L-lysine from dilute aqueous solutions by D2EHPA mobile carrier

The results of experimental studies on the batch extraction of L-lysine by emulsion liquid membrane are discussed and the capabilities of this method in the separation of solute from dilute aqueous solutions are shown. Studies on the extraction equilibrium for organic and aqueous phases were performed. The experimental results showed that the degree of extraction was increased by an increase in the pH of the feed phase, the concentration of [H⁺] in the internal phase, and concentration of the carrier in the organic phase. An optimum value of stirring speed was achieved. The rate of water swelling as an undesirable phenomenon was also measured.     

Microstructural Evolution during the Sintering of Nanostructured Ceramic Oxides

Using small-angle scattering, together with density measurements, X-ray diffraction, nitrogen adsorption, and both transmission and scanning electron microscopy, the microstructural evolution during sintering in nanostructured ceramic oxides has been studied. The availability of samples with sufficient size and uniformity has permitted absolute calibration of the scattering data and made possible determinations of microstructural parameters and surface areas that are statistically representative of the undisturbed nanophase morphologies. A fully quantitative microstructural model has been developed, and the effects of varying processing parameters during powder synthesis and sintering have been assessed. Predictions are made regarding the achievable sintered full-density microstructures.