Nonlinear stress analysis in adhesively bonded single-lap joint

In this investigation, an analytical elastic–plastic solution was proposed for a single-lap joint. A ductile adhesive joint material was used as the bond material. FM-73 was utilized in the study. The influence of the bending moment was neglected in the solution. The solution was modified for shear stresses. The analytical solution was compared with the FEM solution. An ANSYS 10.0 solution was employed in the numerical solution. Both solutions were compared with each other. These two solutions produced close agreements.     

The influence of retention hole and adhesive systems on the shear bond strengths of resin composite to amalgam

The aim of the study is to evaluate the influence of surface-treatment methods with and without the use of a retention hole on the shear bond strength of a resin composite adhered to amalgam using an adhesive system. Amalgam specimens were divided into six groups. Group 1 (Bur) specimens were roughened with a diamond bur, Group 2 (Al₂O₃) specimens were sandblasted with a 50?μm aluminum oxide powder, Group 3 (CoJet^®) specimens were sandblasted with 30?μm CoJet^® Sand, Group 4 (Bur?+?Rh) specimen surfaces were prepared with a retention hole 1?mm in diameter and 1?mm deep and roughened with a diamond bur, Group 5 (Al₂O₃?+?Rh) specimens were also prepared with a retention hole and sandblasted with 50?μm aluminum oxide powder, and Group 6 (CoJet^®?+?Rh) surfaces were prepared with a retention hole and sandblasted with 30?μm CoJet^® Sand. Resin composite cylinders were bonded onto the amalgam surfaces using Xeno^® IV, Optibond? All-In-One, Clearfil? SE Bond, Adper? Single Bond Plus, and Scotchbond? Multi-Purpose adhesive systems. In addition, silane (Monobond S) was used for Groups 5 and 6. The shear bond was determined and statistically analyzed using two-way analysis of variance and post hoc Tukey’s tests (p?≤?0.05). The surface treatment significantly affected the shear bond strengths of the adhesive systems. The shear bond strengths of Optibond? All-In-One (2.661?±?0.48?MPa) in Group 1 and Scotchbond Multi-Purpose (3.818?±?0.98) in Group 4 were significantly higher than those of the other adhesive systems. Silica coating of the amalgam surface significantly improved the shear bond strength of the resin composites. The addition of a retention hole on the amalgam affects the bonding strength of the composite adhesion.     

Control and dynamic analysis of a packed distillation column based on modeling approaches

In this work, dynamic analysis and control of a packed distillation column have been utilized theoretically and experimentally. In theoretical studies, two types of mathematical models stagewise (Frank model) and partial differential approaches (back-mixing model), were used. Packed distillation uses 1400 mm packing height, and packing type is rashing ring with 20-15 mm diameter. The reboiler was made from a 13 L glass container. Reflux ratio was adjusted by an on-line computer. The system temperature was measured with six thermocouples. For control studies, the reflux ratio and the reboiler heat dutywere chosen as manipulated variables. Perturbation in feed composition was utilized as the disturbance. Decoupling multivariable dynamic matrix control (DDMC) and Nondecoupling multivariable dynamic matrix control (NDMC) of overhead and bottom compositions were applied for control studies. Performance of the control system was tested by using an integral absolute error (IAE) criterion and it was also compared with decoupling multivariable PID control (DPID) and Nondecoupling multivariable PID control (NDPID).     

Bake-Hardening Response of High Martensite Dual-Phase Steel with Different Morphologies and Volume Fractions

Bake-hardening behaviour of carbon steel with different martensite morphologies and volume fraction was investigated.The specimens with fibrous and bulky martensite were prestrained in tension by 4%.After this,they were unloaded and bake hardened at 180 °C for 10–160 min.It was found that dual-phase steel samples which were bake hardened at 180 °C for 20 min showed an increase in the yield stress(YS) and ultimate tensile stress(UTS) but a decrease in ductility.Further increase in the bake-hardening time of 80 or 160 min has reduced the YS and UTS,but increased the ductility.Dr(increase in stress due to bake hardening),YS and UTS values are higher for the microstructure containing fibrous martensite compared to the microstructure-containing bulky martensite.It was also observed that at a given baking temperature Dr,YS and UTS increased by volume of martensite.     

Effects of operating conditions on droplet deposition onto surface of atomization impinging spray

A comprehensive model based on the Navier-Stokes equation and particle tracking method is used to study the effervescent atomization impinging spray, and another model is used to establish the relationship between the droplet velocity near the plate and the different operating conditions. The models and numerical code are validated by comparing the numerical results with the published experimental results. The effects of air-to-liquid ratio, nozzle diameter, liquid mass flow rate, and the position of impinging plate on the Weber number and K number as well as the droplet deposition onto the plate are discussed. The results show that the droplet velocity near the plate increases with increasing air-to-liquid ratio and liquid mass flow rate, and with decreasing nozzle diameter and axial distance from the nozzle exit to the plate. The droplet diameter near the plate increases with increasing axial distance from the nozzle exit to the plate, and with decreasing air-to-liquid ratio. As a function of the nozzle diameter and liquid mass flow rate, the variation of droplet diameter is not monotonous and the effect of liquid mass flow rate on the droplet diameter is insignificant. In the studied operating conditions, it is difficult for the droplet to rebound off the plate when impinging on the plate but it is easier for the droplet to splash. In order to create a condition which can benefit the droplet deposition when impinging on the plate, the suggested ways are to reduce the air-to-liquid ratio and liquid mass flow rate, increase the nozzle diameter, and select a suitable range of axial distance from the nozzle exit to the plate.     

Improvement of the electrochemical hydrogen storage performance of Mg2Ni by the partial replacements of Mg by Al, Ti and Zr

Mg₂Ni, Mg_1.5Al_0.5Ni, Mg_1.5Zr_0.5Ni, Mg_1.5Ti_0.5Ni, Mg_1.5Zr_0.25Al_0.25Ni, Mg_1.5Zr_0.25Ti_0.25Ni and Mg_1.5Ti_0.25Al_0.25Ni alloys were synthesized by mechanical alloying and their electrochemical hydrogen storage characteristics were investigated. X-ray diffraction studies showed that while Al was retarding, Zr and Ti were facilitating the amorphization of Mg₂Ni phase. The initial discharge capacities of Mg_1.5Ti_0.5Ni, Mg_1.5Zr_0.5Ni and Mg_1.5Al_0.5Ni alloys were 414, 322 and 166 mA h g⁻¹, respectively. Although Mg_1.5Al_0.5Ni alloy had very low initial discharge capacity, the capacity retaining rate of this alloy was much better than those of Ti- and Zr-including alloys. The potentiodyanamic polarization experiments in 6 M KOH solution presented that Mg was passive and Ni was immune in the charge/discharge potential range (−1.0 V_Hg/HgO and −0.5 V_Hg/HgO). At the same conditions Ti and Zr had moderate, and Al had extremely higher dissolution rates. The analysis by the electrochemical impedance spectroscopy revealed that the increase in the charge transfer resistance of Mg_1.5Al_0.5Ni alloy was relatively low with the increase in depth of discharge. This observation was attributed to the formation of the porous unstable Mg(OH)₂ layer due to the high rate dissolution of the disseminated Al₂O₃ and thus the exposition of the underlying electro-catalytically active Ni sites. The charge transfer resistance of Mg_1.5Ti_0.5Ni alloy increased sharply with the increase in depth of discharge possibly due to the stabilizing effect of Ti-oxide on Mg(OH)₂. The presence of Ti-oxide, however, was predicted to make Mg(OH)₂ barrier layer more penetrable by hydrogen atoms, since the increased stability of the surface layer the cyclic stability of Mg_1.5Ti_0.5Ni alloy was relatively satisfactory.     

Agglomeration of Makarwal coal using soybean oil as agglomerant

The study was carried out for beneficiation of Makarwal coal using soybean oil as agglomerant. The effect of six parameters – pH, mesh size of coal particles, slurry ratio, stirring speed, soybean oil concentration, and time of agglomeration – was investigated to reduce ash and sulfur from Makarwal coal and to enhance the gross calorific value. In the cleaned product obtained after the agglomeration process, the gross calorific value was increased from 4900 to 7115 Kcal/kg. The ash of agglomerates was reduced from 30% to 7.5% and sulfur was reduced from 5.4% to 2.0% The optimum operating conditions were concentration of soybean oil 10 mL, pH 9, stirring speed 2800 rpm, mesh size 200, coal to water ratio of 15:450 (W/V), and time of agglomeration 20 min. Significant reduction in ash and sulfur showed the effectiveness for agglomeration of Makarwal coal using soybean oil as the agglomerant. The final product thus obtained may be used efficiently in various energy recovery schemes.     

Electrical, Corrosion, and Mechanical Properties of Aluminum-Copper Joints Produced by Explosive Welding

This study investigates the microstructure, electrical, corrosion, and mechanical properties of plate-shaped aluminum-copper couple produced using the explosive welding method. Mechanical tests, including hardness, tensile, tensile-shear, and impact test, concluded that the Al-Cu bimetal had an acceptable joint resistance. In this study, local intermetallic regions formed on the interface of the joint of the aluminum-copper bimetal, produced using the explosive welding technique. However, the formed intermetallic regions had no significant effect on the mechanical properties of the joint, except for increasing its hardness. According to electrical conductivity tests, the Al-Cu bimetal had an average electrical conductivity in comparison to the electrical conductivity of aluminum and copper, which were the original materials forming the joint. According to the results of electro-chemical corrosion test, during which galvanic corrosion formed, the Al side of the Al-Cu bimetal was more anodic due to its high electronegativity; as a result, it was exposed to more corrosion in comparison to the copper side.     

Improvement of carbon nanotube dispersion in electrospun polyacrylonitrile fiber through plasma surface modification

In this study, surfaces of multiwalled carbon nanotubes (CNTs) were functionalized with poly(hexafluorobutyl acrylate) (PHFBA) thin film using a rotating-bed plasma-enhanced chemical vapor deposition (PECVD) method without imparting any defects on their surfaces. Polyacrylonitrile (PAN) electrospun polymer fiber mats and composite fiber mats with CNTs and functionalized CNTs (f-CNTs) were prepared. The wettability and chemical and morphological properties of the synthesized fiber mats were investigated, and the dispersion of CNTs and f-CNTs in the polymer matrix was compared according to the contact angle results of electrospun polymer mats. According to the chemical and morphological characterization results, PHFBA-coated CNTs were dispersed more uniformly in the polymer matrix than the uncoated CNTs. The f-CNTs/PAN composite fiber mat exhibits a lower surface energy than the pristine CNTs/PAN fiber mat. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47768.