Theoretical investigation of penetration characteristics in gas metal-arc welding using finite element method

In the modeling of the gas metal-arc (GMA) welding process, heat inputs to the workpiece by the arc and the metal transfers have been considered separately. The heat energy delivered due to the metal transfer has been approximated in the form of a cylindrical volumetric heat source, whose dimensions of the radius and the height are dependent on the molten metal droplet characteristics. The pinch instability theory (PIT) and the static force balance theory (SFBT) of drop detachment have independently been used to obtain the expressions for various characteristics of the drop,i.e., the drop radius, the drop velocity, and the drop frequency at various welding parameters. The occurrence or the nonoccurrence of finger penetration, routinely found in the GMA welding at high welding currents, has been satisfactorily explained by the cylindrical heat source model. The effect of various welding parameters,e.g., the welding current, the wire radiusetc., on the weld bead penetration characteristics has been investigated. In this modeling effort, the heat conduction equation has been solved in three dimensions.     

Off-line quality control for V-process castings

In the present work Taguchi's approach has been applied to the V-process castings of Al-11 per cent Si alloy to acertain the most influential control factors which will provide better and consistent surface finish to the castings regardless of the noise factors present. The control factors of the V-process that may affect the quality of the castings are the molding sand, vibration frequency, vibrating time, degree of vacuum imposed, and pouring temperature. In order to understand how these factors affect the surface roughness of the V-process castings, response surface methodology has been applied, and to obtain the optimal setting of the control factors Taguchi's method has been used. It is found that the pouring temperature has a significant effect on the surface roughness of Al-11 per cent Si alloy castings made by a V-process. Thus the pouring temperature must be kept at the lower level. All other factors are insignificant. Therefore, any setting of the insignificant factors/variables that give the minimum cost can be used.     

Surface structure of silver thin films on In2O3:Sn and Al2O 3 †

Surface structure of thin silver films (200 Å) on two technologically important films, indium tin oxide (ITO) and aluminium oxide, has been studied using scanning tunneling microscope. ITO films were prepared by reactive electron beam evaporation. Aluminium oxide films were prepared by oxidizing 2000 Å thick aluminium films evaporated on to H₂ terminated single crystal silicon substrates. The surface structure of silver on ITO and aluminium oxide appeared to be same and was characteristic of Stranski-Krastanov type. The observed asymmetry in the island shape was attributed to the anisotropic nature of the strain fields surrounding the nucleation centres.     

Simulation of leachate migration in leaky aquifers

A two-dimensional cross-section finite difference model is presented to simulate density dependent leachate migration in leaky aquifers. Unlike existing models, a new approach is adopted to couple the groundwater-flow equation and the hydrodynamic dispersion equation with the elimination of the intermediate step of calculating velocities. The concept of the reference density is employed, permitting increased accuracy (over pressure-based models) in the representation of the transport process. The model is then used to study the effect of several hydraulic and transport parameters on the flow pattern and plume migration which are found to be very sensitive to most of these parameters. Equiconcentration and equipotential lines are overlapped to provide a better understanding of the coupling effect.     

Kinetics and mechanism of oligomerization of cardanol using acid catalysts

The kinetics and mechanism of oligomerization of cardanol over acid catalysts were studied. GPC results showed the formation of a mixture of oligomers such as dimer, trimer, tetramer, etc. IR spectra of the products of oligomerization showed a decrease in the intensity of the double bond absorption band at 1630 cm^?1 and the disappearance of terminal vinyl bands at 895 cm^?1 and 907 cm^?1. ¹H NMR spectra showed drastic changes in the unsaturated proton resonance signals at 5.5δ with respect to saturated protons at 0.2–2.5δ. The ratio of resonance integrals of unsaturated to saturated protons decreased from 1 : 6.5 to 1 : 20 after oligomerization. GPC studies showed that the rate of formation of the dimer, trimer, tetramer, etc. follow an identical path and that the individual oligomers are formed in the same weight percentage at any time during the reaction. A kinetic scheme is proposed to explain this phenomenon. Kinetic studies showed that the oligomerization reaction follows first order kinetics with respect to the monomer concentration and the rate constant is K = 6.6 × 10^?5s^?1. A probable mechanism for the oligomerization of cardanol is proposed.     

Experience with Applying Formal Methods to Protocol Specification and System Architecture

In the last three years or so we at Enterprise Platforms Group at Intel Corporation have been applying formal methods to various problems that arose during the process of defining platform architectures for Intel's processor families. In this paper we give an overview of some of the problems we have worked on, the results we have obtained, and the lessons we have learned. The last topic is addressed mainly from the perspective of platform architects.