Microstructure of Interfacial Region Between Cold-Sprayed Copper Coating and AlN Substrate Coated with Sputtered Titanium and Copper

Cold spraying has been developed as a high-quality coating technique. In this article, copper is deposited on an AlN substrate coated by the sputtering of titanium and copper at a low pressure of less than 1.0 MPa, making this approach suitable for a wide range of engineering applications. In order to understand the adhesion mechanism at the atomic scale, the interfacial regions are carefully observed in thin foil samples from the cross sections of the specimens with a HREM. We find a unique wavy boundary between the sputtered titanium and the sputtered copper. It is assumed that the shear-instability phenomenon occurs due to the cold-spraying process and influences the adhesive strength. Furthermore, the cold-sprayed copper particles are connected directly without any oxidation layer due to the appearance of new metallic surfaces during the impact process. The TEM data clearly reveal the phenomena and mechanisms related to the impact of powder sprayed on the substrate.     

Splash Splat to Disk Splat Transition Behavior in Plasma-Sprayed Metallic Materials

A variety of metallic powder particles were thermally sprayed onto the mirror polished metallic substrate surface and the effect of both substrate temperature and ambient pressure on the flattening behavior of the particle was systematically investigated. In the flattening behavior of the sprayed particle onto the substrate surface, critical conditions were recognized both in the substrate temperature and ambient pressure. That is, the flattening behavior changed transitionally on that critical temperature and pressure range, respectively. A transition temperature, T _t, and transition pressure, P _t, were defined and introduced, respectively for those critical conditions. The fact that the dependence of both transition temperature and transition pressure on the sprayed particle material had similar tendency indicated that the wetting of the substrate by the molten particles seemed to be a domination in the flattening. Three-dimensional transition curvature by combining both transition temperature and transition pressure dependence was proposed as a practical and effective controlling principle of the thermal spray process. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

Improvement in Oxidation Resistance of Stainless Steel by Molten-Salt Electrodeposition of La

Improvement in the oxidation resistance of SUS304 stainless steel was accomplished by electrodeposition of La in a molten salt. The electrolysis of La was conducted using a potentiostatic-polarization method in an equimolar NaCl–KCl melt containing 3.5 mol. LaF ₃ at 1023 K. Observation of the specimen surface after polarization at –1.8 V (vs. Ag/Ag⁺ (0.1)) for 0.18 ks showed that La particles were uniformly dispersed on the surface. The oxidation resistance of the electrodeposited stainless steel was significantly improved as compared with the untreated stainless steel. The scale formed on the untreated stainless steel after oxidation was thick and consisted of Fe₂O₃ and Fe₃O₄, whereas the scale formed on the elecrodeposited stainless steel was extremely thin, and mainly consisted of Cr₂O₃.     

Alternating copolymer of bithiophene and dialkylbithiazole and its tendency to align on the surfaces

New five-membered ring π-conjugated polymers composed of 2,2′-bithiophene and 4,4′-dialkyl-2,2′-bithiazole units were prepared. The polymers were soluble in 1,2-dichlorobenzene and showed a UV-vis peak at about 490 nm above 120 °C. Cooling the solution led to the appearance of new UV-vis peaks at 550 and 600 nm, which were considered to originate from self-assembled polymer molecules. Powder XRD (X-ray diffraction) data supported a well-stacked solid structure of the polymers and a highly ordered structure of a polymer film formed on a quartz glass substrate. These data revealed a strong tendency of the new polymers to self-assemble and to form an aligned structure on the surface of the substrates.     

Quantitative analysis of deuterium in zircaloy using double-pulse laser-induced breakdown spectrometry (LIBS) and helium gas plasma without a sample chamber

A crucial safety measure to be strictly observed in the operation of heavy-water nuclear power plants is the mandatory regular inspection of the concentration of deuterium penetrated into the zircaloy fuel vessels. The existing standard method requires a tedious, destructive, and costly sample preparation process involving the removal of the remaining fuel in the vessel and melting away part of the zircaloy pipe. An alternative method of orthogonal dual-pulse laser-induced breakdown spectrometry (LIBS) is proposed by employing flowing atmospheric helium gas without the use of a sample chamber. The special setup of ps and ns laser systems, operated for the separate ablation of the sample target and the generation of helium gas plasma, respectively, with properly controlled relative timing, has succeeded in producing the desired sharp D I 656.10 nm emission line with effective suppression of the interfering H I 656.28 nm emission by operating the ps ablation laser at very low output energy of 26 mJ and 1 μs ahead of the helium plasma generation. Under this optimal experimental condition, a linear calibration line is attained with practically zero intercept and a 20 μg/g detection limit for D analysis of zircaloy sample while creating a crater only 10 μm in diameter. Therefore, this method promises its potential application for the practical, in situ, and virtually nondestructive quantitative microarea analysis of D, thereby supporting the more-efficient operation and maintenance of heavy-water nuclear power plants. Furthermore, it will also meet the anticipated needs of future nuclear fusion power plants, as well as other important fields of application in the foreseeable future.     

Microstructures and Thermal Properties of Cold-Sprayed Cu-Cr Composite Coatings

Copper-based composites for thermal conductive components were prepared via the cold spray process, and the deposition efficiency and adhesion morphology of feedstock powders on Cu substrate were evaluated. Cu-based composites were fabricated using Cu-Cr mixed powders with their mixture ratio of 20, 35, 50, and 65 mass% Cr onto oxygen-free copper substrate with N₂ carrier gas. Cu-Cr composite coatings were investigated for their Cr content ratio, microstructures, and thermal conductivity. The Cr content ratio in the coating was approximately 50-60% of feedstock mixture ratio due to the low formability of the hard particles. Transmission electron microscopy characterizations revealed that an oxygen-rich layer exists at the Cr particle/Cu substrate interface, which contributes to the deposition of the Cr particles. After the heat treatment at 1093 K, the coatings showed denser cross-sectional structures than those before the heat treatment, and the thermal conductivity was improved as a result of the recrystallization of Cu matrix.     

Study of hydrogen and deuterium emission characteristics in laser-induced low-pressure helium plasma for the suppression of surface water contamination

An experimental study was conducted in search of the experimental condition required for the much needed suppression of spectral interference caused by surface water in hydrogen analysis using laser-induced low-pressure helium plasma spectroscopy. The problem arising from the difficulty in distinguishing hydrogen emission from hydrogen impurity inside the sample and that coming from the water molecules was overcome by taking advantage of similar emission characteristics shared by hydrogen and deuterium demonstrated in this experiment by the distinct time-dependent and pressure-dependent variations of the D and H emission intensities from the D-doped zircaloy-4 samples. This similarity allows the study of H impurity emission in terms of D emission from the D-doped samples and thereby separating it from the H emission originating from the water molecules. Employing this strategy has allowed us to achieve the large suppression of water induced spectral interference from the previous minimum of 400 microg/g to the current value of 30 microg/g when a laser beam of 34 mJ under tight focusing condition was employed. Along with this favorable result, this experimental condition has also provided a much better (about 6-fold higher) spatial resolution, although these results were achieved at the expense of reducing the linear calibration range from the previous 4 300 microg/g to the present 200 microg/g.     

Highly reliable oxide‐semiconductor TFT for AMOLED displays

Abstract— The stability and reliability of oxide‐semiconductor TFTs were investigated. The contact material to the oxide semiconductor affected the thermal stability of the TFT, and a molybdenum‐contact source/drain showed good stability. And the passivating film and TFT structure affected the stability against bias stress and humidity stress, and dc‐sputtered Al²O³ passivation and fully covered channel structure with an etching stopper or source/drain showed good reliability. Moreover, high photo‐stability was confirmed by the bias‐enhanced photo‐irradiation stress test. An 11.7‐in.‐diagonal qHD AMOLED display was demonstrated to provide an applicable solution for a large‐sized OLED and an ultra‐high‐definition LCD‐TV mass production.