Interface microstructure evolution of dissimilar friction stir butt welded F82H steel and SUS304

The dissimilar butt welded joint of reduced-activation ferritic/martensitic steel (RAF/M) F82H and austenite stainless steel (AISI304 (SUS304)) were studied by friction stir welding. The effect of the position of the steels and tool plunging was considered in order to prohibit the mixing of the F82H and SUS304. When the dissimilar butt welding was performed such that the F82H plate was on the advancing side and the tool was plunged on the F82H side, defect-free joints could be successfully fabricated. Optical microscopy and EDX analysis were used to characterize the dissimilar joint microstructures and the interface. It was confirmed that the dissimilar joint formed no mixed structure and inter-metallic compounds.     

Colorless polyimides derived from 1S,2S,4R,5R-cyclohexanetetracarboxylic dianhydride,self-orientation behavior during solution casting,and their optoelectronic applications

A novel cycloaliphatic monomer for polyimides (PI), 1S,2S,4R,5R-cyclohexanetetracarboxylic dianhydride (H′-PMDA) is proposed in this work. H′-PMDA shows high polymerizability with various diamines in contrast to its isomer, i.e., conventional hydrogenated pyromellitic dianhydride (H-PMDA) and leads to highly flexible and colorless PI films with very high T_g's. In particular, the combinations with rigid structures of diamines give rise to PIs with significantly decreased coefficients of thermal expansion (CTE) owing to high extents of in-plane chain orientation induced by thermal imidization, whereas the H-PMDA-based counterparts do not. The decreased CTE reflects structural rigidity/linearity of the H′-PMDA-based diimide units as supported by liquid crystallinity observed in the corresponding model compound. Solution casting of a chemically imidized PI derived from H′-PMDA and 2,2′-bis(trifluoromethyl)benzidine (TFMB) results in a lower CTE than that of the thermally imidized counterpart, suggesting the presence of a self-orientation phenomenon during solvent evaporation. The mechanism is proposed in this work. H′-PMDA/TFMB and its copolymer systems can be useful as plastic substrates in image display devices and/or novel coating-type optical compensation films.     

Probabilistic enhancement of approximate indexing in metric spaces

Some approximate indexing schemes have been recently proposed in metric spaces which sort the objects in the database according to pseudo-scores. It is known that (1) some of them provide a very good trade-off between response time and accuracy, and (2) probability-based pseudo-scores can provide an optimal trade-off in range queries if the probabilities are correctly estimated. Based on these facts, we propose a probabilistic enhancement scheme which can be applied to any pseudo-score based scheme. Our scheme computes probability-based pseudo-scores using pseudo-scores obtained from a pseudo-score based scheme. In order to estimate the probability-based pseudo-scores, we use the object-specific parameters in logistic regression and learn the parameters using MAP (Maximum a Posteriori) estimation and the empirical Bayes method. We also propose a technique which speeds up learning the parameters using pseudo-scores. We applied our scheme to the two state-of-the-art schemes: the standard pivot-based scheme and the permutation-based scheme, and evaluated them using various kinds of datasets from the Metric Space Library. The results showed that our scheme outperformed the conventional schemes, with regard to both the number of distance computations and the CPU time, in all the datasets.     

Laser pressure welding of aluminium and galvannealed steel

Dissimilar metal joints of galvannealed steel and commercially available pure aluminium (A1050) sheets were produced by changing the laser power and the roller pressure by the laser pressure welding method. In this method, the YAG laser beam was irradiated into a flare groove made by these dissimilar metal sheets. In addition, the laser beam was scanned at various frequencies and patterns through the fθ lens using two-dimensional scanning mirrors. Then the sheets were pressed by the pressure rolls to be joined. The compound layers in the weld interface were observed by optical microscope, and the layer thicknesses were measured. The thicknesses were in the range of 7–20 μm. The mechanical properties of welded joints were evaluated by the tensile shear test and the peel test. In the tensile shear test, the strengths of the joints produced under the most welding conditions were so high that the fracture occurred through the base aluminium sheet. In the peel test of the specimens subjected to the laser beam of 1200–1400 W power under the roller pressure of 2.94 kN, the specimen fracture took place in the base aluminium sheet. Even if the compound layer was thick, high joint strength was obtained. In order to know the reason for such high strength of joints with thick compound layers and the joining mechanism, the compound layer was observed by the HR-TEM. The TEM observation results revealed that the main phase in the compound layer was the solid solution of Al + Zn. Moreover, the intermetallic compound was identified as FeAl, Fe₂Al₅, Fe₄Al₁₃, and Fe₂Al₅Zn_0.4 phase by electron diffraction. The Fe₃Zn₁₀ (Γ phase) of Fe–Zn intermetallic compound was confirmed on a Fe base material. It is assumed that the joining areas were heated in a range of 782°C more than 665°C, a melting point of Al, by laser irradiation because the δ_lk phase aspect was not confirmed. Because the surfaces of A1050 and Zn plated layer were melted thinly, the layer was over 10 μm thicker. The reason for the production of high strength joints with the relatively thick intermetallic compound layer was attributed to the formation of (Al + Zn) phase with finely dispersed intermetallic compounds.     

Flight Model Performance of 640-GHz Superconductor–Insulator–Superconductor Mixers for JEM/SMILES Mission

Performances of 640-GHz Superconductor–Insulator–Superconductor (SIS) mixers developed for the Superconducting Submillimeter-Wave Limb-Emission Sounder (SMILES) mission are described. SMILES, launched in September 2009, is the first mission to observe atmosphere from space using superconducting mixers. Ground test performances of the SIS mixers show very flat gain and noise characteristics in their observation bands in compliance with the specifications required for SMILES.     

Treatment capability of an up-flow anammox column reactor using polyethylene sponge strips as biomass carrier

The feasibility of applying a polyethylene (PE) sponge as a biomass carrier in an anaerobic ammonium oxidation (anammox) reactor and its nitrogen removal performance were also investigated. Experiments were carried out in an up-flow column reactor with synthetic inorganic wastewater. Experimental results indicate that reactor containing PE sponge biomass carriers showed a high nitrogen removal capability and exhibited stable performance. In addition, the reactor with 8 strips PE sponge as biomass carrier exhibited greater adaptation capacity compared to that with 6 strips and could achieve a high TN removal rate within a very short period. The ratio of NO₂-N removal and NO₃-N production to NH₄-N removal for the reactor was 1.26:0.21. Furthermore, to investigate the bacterial composition of the mature community, 16S rRNA sequences were amplified by PCR and analyses were conducted using DNA databases. Results showed that a new kind of anammox microorganism (Kumadai-1) was the dominant species in the reactor when using PE sponge as a biomass carrier.     

F2 laser deposition of CdTe microcrystallites-dopedfluoropolymer thin films

Crystalline thin films of polytetrafluoroethylene (PTFE) were deposited by F₂ laser (157 nm) ablation in 200 mTorr Ar gas atmosphere. Combining this PTFE thin-film process with CdTe microcrystallites synthesis in sizes of 3-7 nm via KrF laser (248 nm) ablation, CdTe microcrystallites-doped PTFE thin films were fabricated. The X-ray photoemission spectra show that the main architecture of PTFE and CdTe are maintained in the doped films. CdTe microcrystallites doped in PTFE matrix show an absorption edge shift toward higher energy and a third-order optical nonlinearity, which are induced by the quantum size effect     

Precise Measurements of the Vapor-Liquid Equilibria (VLE) of HFC-32/134a Mixtures Using a New Apparatus

A new apparatus for precise measurements of the vapor-liquid equilibria of mixtures by the circulation method has been developed. This apparatus has two special components: a high-stability temperature control system and a helium pressurization system. The temperature in the liquid bath surrounding the sample cell is kept constant within ±0.5mK. The helium pressurization system increases the pressure of the sampled mixture when measuring the compositions at low temperatures by gas chromatography. With these components, the uncertainty in measuring the vapor-liquid equilibria has been reduced. Using this apparatus, the vapor-liquid equilibria of HFC-32/134a mixtures were measured in a temperature range of 263.15 to 293.15K. These results are in good agreement with the calculated results from REFPROP (Ver. 6.01) with a relative pressure difference of about 2%.     

Characterization of the microbial community in an anaerobic ammonium-oxidizing biofilm cultured on a nonwoven biomass carrier

The enrichment and characterization of anaerobic ammonium-oxidizing biofilm cultures are ongoing in our laboratories. Biomass, with a predominately red color, demonstrating simultaneous removal of ammonium and nitrite under autotrophic and anoxic conditions, which is characteristic of anaerobic ammonium-oxidizing planctomycetes, was enriched and maintained for an extended period on a polyester nonwoven carrier. To investigate the bacterial composition of the mature biofilm community, 16S rDNA sequences were amplified by PCR and comparative analyses using DNA databases were conducted. Only one sequence had a notable similarity (92.2%) to that of the first discovered anaerobic ammonium-oxidizing planctomycete and lesser, yet significant, similarities to the 16S rDNA sequences of other recently reported anaerobic ammonium-oxidizing strains. The newly discovered strain (designated KSU-1) reported here was dominant among detectable members of the biofilm community. By fluorescence imaging, KSU-1 was shown to form spherical clusters wrapped in a thin layer of Zoogloea sp. Possible interactions and interdependencies of these two species are discussed with regard to the putative unculturability of the anaerobic ammonium-oxidizing planctomycetes.