Cost-benefit analysis for disruption prevention in low-volume assembly

Manufacturing companies face rising pressure due to increased competition. Traditionally, companies have merely concentrated on offering impeccable, cost-efficient products. Today, however, flexibility and on-time delivery are additional requirements to satisfy the customers. At the same time, disruptions in production, especially in low-volume assembly, still frequently occur, leading to economic losses and delayed customer deliveries. The approach proposed in this paper strives for improving the disruption situation in low-volume assemblies. A detailed disruption management methodology has been developed, aiming at realizing an efficient reduction of disruptions, while at the same time considering the specific characteristics of low-volume assembly. The methodology is supported by a catalog of pre-emptive measures. These measures are known to reduce the disruptions’ occurrence or to diminish their consequences. In general, the approach pursues the basic idea to implement particularly those measures, which have the best cost-benefit-ratio. Based on the analysis of the cost-benefit-ratio of each measure, the developed methodology aims at improving the disruption situation in assembly and thus providing a high on-time delivery rate. The usability of the methodology for the low-volume assembly context has been confirmed by assembly experts on the basis of an application of the methodology in an exemplary case study.     

Shedding light on solar technologies—A techno-economic assessment and its policy implications

Solar power technologies will have to become a major pillar in the world's future energy system to combat climate change and resource depletion. However, it is unclear which solar technology is and will prove most viable. Therefore, a comprehensive comparative assessment of solar technologies along the key quantitative and qualitative competitiveness criteria is needed. Based on a literature review and detailed techno-economic modeling for 2010 and 2020 in five locations, we provide such an assessment for the three currently leading large-scale solar technologies. We show that today these technologies cannot yet compete with conventional forms of power generation but approach competitiveness around 2020 in favorable locations. Furthermore, from a global perspective we find that none of the solar technologies emerges as a clear winner and that cost of storing energy differs by technology and can change the order of competitiveness in some instances. Importantly, the competitiveness of the different technologies varies considerably across locations due to differences in, e.g., solar resource and discount rates. Based on this analysis, we discuss policy implications with regard to fostering the diffusion of solar technologies while increasing the efficiency of policy support through an adequate geographical allocation of solar technologies.     

Gasification inhibition in chemical-looping combustion with solid fuels

Chemical-looping combustion (CLC) is a novel technology that can be used to meet growing demands on energy production without CO₂ emissions. The CLC process includes two reactors, an air and a fuel reactor. Between these two reactors oxygen is transported by an oxygen carrier, which most often is a metal oxide. This arrangement prevents mixing of N₂ from the air with CO₂ from the combustion giving combustion gases that consist almost entirely of CO₂ and H₂O. The technique reduces the energy penalty that normally arises from the separation of CO₂ from other flue gases, hence, CLC could make capture of CO₂ cheaper. For the application of CLC to solid fuels, the char remaining after devolatilization will react indirectly with the oxygen carrier via steam gasification. It has been suggested that H₂, and possibly CO, has an inhibiting effect on steam gasification in CLC. In this work experiments were conducted to investigate this effect. The experiments were conducted in a laboratory fluidized-bed reactor that was operating cyclically with alternating oxidation and reduction periods. Two different oxygen carriers were used as well as an inert sand bed. During the reducing period varying concentrations of CO or H₂ were used together with steam while the oxidation was conducted with 10% O₂ in N₂. The temperature was constant at 970 °C for all experiments. The results show that CO does not directly inhibit the gasification whereas the partial pressure of H₂ had a significant influence on fuel conversion. The results also suggest that dissociative hydrogen adsorption is the predominant hydrogen inhibition mechanism under the laboratory conditions, thus explaining why char conversion is much faster in a bed of oxygen carrying material, compared to an inert sand bed.     

Analysis and optimization of a cogeneration system based on biomass combustion

The paper deals with analysis and optimization of the performance of the combustion process in a biomass furnace at a biomass cogeneration plant. For the purpose a thermodynamic model for the biomass burning process in a grate furnace was developed. The mathematical model describes both, the thermal decomposition of the fuel on the grate as well as gas phase combustion in the secondary zone. The presented approach is based on energy equations for each individual step of the biomass combustion process.Measurement results from a biomass-fired cogeneration plant were used to validate the model. Comparison between simulation and measurement results shows good agreement. The model predicts accurately the temperature profiles in the combustion chamber.The presented approach is suitable for model based analysis and optimization of control strategies. The developed model was used to optimize the performance of the recirculation system of the combustion appliance. The simulation based analysis showed, that the flow rate of the recirculated exhaust fumes can be significantly reduced which results in energy savings of 17% of the auxiliary electrical power demand.     

Biomass gasification cogeneration – A review of state of the art technology and near future perspectives

Biomass is a renewable resource from which a broad variety of commodities can be produced. However, the resource is scarce and must be used with care to avoid depleting future stock possibilities. Flexibility and efficiency in production are key characteristics for biomass conversion technologies in future energy systems. Thermal gasification of biomass is proved throughout this article to be both highly flexible and efficient if used optimally. Cogeneration processes with production of heat-and-power, heat-power-and-fuel or heat-power-and-fertilizer are described and compared. The following gasification platforms are included in the assessment: The Harboøre up draft gasifier with gas engine, the Güssing FICFB gasifier with gas engine or PDU, the LT-CFB gasifier with steam cycle and nutrient recycling and finally the TwoStage down draft gasifier with gas engine, micro gas turbine (MGT), SOFC, SOFC/MGT or catalytic fuel synthesis.     

A genetic algorithm for the two-dimensional knapsack problem with rectangular pieces

Given a set of rectangular pieces and a rectangular container, the two-dimensional knapsack problem (2D-KP) consists of orthogonally packing a subset of the pieces within the container such that the sum of the values of the packed pieces is maximized. If the value of a piece is given by its area, the objective is to maximize the covered area of the container. A genetic algorithm (GA) is proposed addressing the guillotine case of the 2D-KP as well as the non-guillotine case. Moreover, an orientation constraint may optionally be taken into account and the given piece set may be constrained or unconstrained. The GA is subjected to an extensive test using well-known benchmark instances. Compared with recently published methods, the GA yields competitive results.     

Using a molten organic conducting material to infiltrate a nanoporous semiconductor film and its use in solid-state dye-sensitized solar cells

We describe a method to fill thin films of nanoporous TiO₂ with solid organic hole-conducting materials and demonstrate the procedure specifically for use in the preparation of dye-sensitized solar cells. Cross-sections of the films were investigated by scanning electron microscopy and it was observed that a hot molten organic material fills pores that are 10 μm below the surface of the film. We characterized the incident photon to current conversion efficiency properties of the solid TiO₂/organic dye/organic hole-conductor heterojunctions and the spectra show that the dye is still active after the melting process.     

Changes in volatile composition during fruit development and ripening of ‘Alphonso’ mango

BACKGROUND: Volatile blends of five developing and five ripening stages of mango (Mangifera indica L. cv. Alphonso) were investigated along with those of flowers and leaves. Raw and ripe fruits of cv. Sabja were also used for comparison. RESULTS: A total of 55 volatiles belonging to various chemical classes such as aldehydes, alcohols, mono‐ and sesquiterpene hydrocarbons, lactones and furanones were identified. In all Alphonso tissues monoterpenes quantitatively dominated, with 57–99% contribution; in particular, (Z)‐ocimene was found in the highest amount. Ripeness was characterized by the de novo appearance of lactones and furanones in the blend of monoterpenes. Sabja was distinguished by the abundance of monoterpene hydrocarbons in the raw fruit, and that of sesquiterpene hydrocarbons and their derivatives in the ripe stage. CONCLUSION: Various stages of the Alphonso fruit during transition from flower to ripe fruit are characterized by unique volatile signatures that are distinguished from each other by the qualitative and quantitative appearance of different volatile compounds. Thus volatiles can be highly informative markers while studying the development and ripening of mango. Copyright © 2009 Society of Chemical Industry