Effect of Electromagnetic Ruler Braking (EMBr) on Transient Turbulent Flow in Continuous Slab Casting using Large Eddy Simulations

Static electromagnetic braking (EMBr) fields affect greatly the turbulent flow pattern in steel continuous casting, which leads to potential benefits such as decreasing flow instability, surface defects, and inclusion entrapment if applied correctly. To gain a fundamental understanding of how EMBr affects transient turbulent flow, the current work applies large eddy simulations (LES) to investigate the effect of three EMBr ruler brake configurations on transient turbulent flow through the bifurcated nozzle and mold of a liquid-metal GaInSn model of a typical steel slab-casting process, but with deep nozzle submergence and insulated walls with no solidifying shell. The LES calculations are performed using an in-house graphic-processing-unit-based computational-fluid-dynamics code (LES-CU-FLOW) on a mesh of ~7?million brick cells. The LES model is validated first via ultrasonic velocimetry measurements in this system. It is then applied to quantify the mean and instantaneous flow structures, Reynolds stresses, turbulent kinetic energy and its budgets, and proper orthogonal modes of four cases. Positioning the strongest part of the ruler magnetic field over the nozzle bottom suppresses turbulence in this region, thus reducing nozzle well swirl and its alternation. This process leads to strong and focused jets entering the mold cavity making large-scale and low-frequency (<0.02?Hz) flow variations in the mold with detrimental surface velocity variations. Lowering the ruler below nozzle deflects the jets upward, leading to faster surface velocities than the other cases. The double-ruler and no-EMBr cases have the most stable flow. The magnetic field generates large-scale vortical structures tending toward two-dimensional (2-D) turbulence. To avoid detrimental large-scale, low-frequency flow variations, it is recommended to avoid strong magnetic fields across the nozzle well and port regions.     

Dielectric properties of sol–gel synthesized SrTiO3/(Ba0.7Sr0.3)TiO3 and SrTiO3/Ba(Zr0.3Ti0.7)O3 thin film heterostructures

The paper presents synthesis of Ba_0.7Sr_0.3TiO₃ (BST), BaZr_0.3Ti_0.7O₃ (BZT) and SrTiO₃ (ST) thin films and their heterostructures using modified Pechini method. The La_0.7Sr_0.3MnO₃ has been used as a conducting bottom layer to form metal ferroelectric metal capacitor. The thin films are spin coated on SiO₂/n-Si(100) substrates. The thin films thus deposited are characterized for crystal structure, morphology, dielectric, complex impedance and admittance properties. Deposition of surface layer ST is observed to reduce loss tangent tan δ of BST and BZT thin films, still maintaining equivalent magnitude of figure of merit γ. The results on dielectric properties are analyzed in terms of the Maxwell–Wagner model and Koop’s phenomenological theory.     

Electrical and mechanical properties of PMMA/reduced graphene oxide nanocomposites prepared via in situ polymerization

We report the effect of filler incorporation techniques on the electrical and mechanical properties of reduced graphene oxide (RGO)-filled poly(methyl methacrylate) (PMMA) nanocomposites. Composites were prepared by three different techniques, viz. in situ polymerisation of MMA monomer in presence of RGO, bulk polymerization of MMA in presence of PMMA beads/RGO and by in situ polymerization of MMA in presence of RGO followed by sheet casting. In particular, the effect of incorporation of varying amounts (i.e. ranging from 0.1 to 2 % w/w) of RGO on the electrical, thermal, morphological and mechanical properties of PMMA was investigated. The electrical conductivity was found to be critically dependent on the amount of RGO as well as on the method of its incorporation. The electrical conductivity of 2 wt% RGO-loaded PMMA composite was increased by factor of 10⁷, when composites were prepared by in situ polymerization of MMA in the presence of RGO and PMMA beads, whereas, 10⁸ times increase in conductivity was observed at the same RGO content when composites were prepared by casting method. FTIR and Raman spectra suggested the presence of chemical interactions between RGO and PMMA matrix, whereas XRD patterns, SEM and HRTEM studies show that among three methods, the sheet-casting method gives better exfoliation and dispersion of RGO sheets within PMMA matrix. The superior thermal, mechanical and electrical properties of composites prepared by sheet-casting method provided a facile and logical route towards ultimate target of utilizing maximum fraction of intrinsic properties of graphene sheets.     

Structural details, electrical properties, and electromagnetic interference shielding response of processable copolymers of aniline

Processable copolymers of aniline with 2-alkylanilines were prepared by in situ chemical oxidative polymerization route. Formation of copolymers was confirmed by X-ray diffractometer (XRD), UV–Vis, and solubility measurements. XRD revealed that copolymerization leads to increase in inter-chain spacing and reduction of doping levels. UV–vis results showed that incorporation of substituted anilines in copolymeric backbone leads to decrease in conjugation, the extent of which is directly related to size of alkyl substituent. The electrical conductivities of these copolymers were slightly less than pure polyaniline, but noticeable improvement in the solution processability was observed. In addition, these copolymers also provided shielding against electromagnetic interference (EMI) with ~99 % attenuation of incident energy. Among various copolymers, 95:5 copolymer of aniline with 2-isopropyl aniline (CP95Ip) gave best performance in terms of electrical conductivity (12.8 S/cm), solubility (4.9 g/L in N-methyl pyrrolidone), and EMI shielding effectiveness (?23.2 dB) values.     

Rheological characterization of raw and roasted green gram pastes

Rheological properties of raw and roasted green gram pastes have been determined at different moisture contents (52–56 g/100 g) and temperatures (10–40 °C). These pastes exhibit shear-thinning behavior and possess yield stress. Cross model is suitable (0.986 ≤ r ≤ 0.999, p ≤ 0.01) to explain the flow characteristics of the pastes. The Cross model parameters such as zero-shear viscosity and relaxation time are sensitive to concentration of solids in the paste as well as temperature of measurement, and vary widely between raw and roasted samples. The effect of temperature on the apparent viscosity follows the Arrhenius type relationship (r ≥ 0.961, p ≤ 0.01). The viscoamylographic indices and trypsin inhibitor content are also different for raw and roasted samples. The roasted pastes show a smooth and cohesive microstructure. The optimized sample of roasted flour having a moisture content of 55 g/100 g is suitable as bread spread with appropriate stickiness and spreadability.     

Transient Turbulent Flow in a Liquid-Metal Model of Continuous Casting,Including Comparison of Six Different Methods

Computational modeling is an important tool to understand and stabilize transient turbulent fluid flow in the continuous casting of steel to minimize defects. The current work combines the predictions of two steady Reynolds-averaged Navier–Stokes (RANS) models, a “filtered” unsteady RANS model, and two large eddy simulation (LES) models with ultrasonic Doppler velocimetry (UDV) measurements in a small-scale liquid GaInSn model of the continuous casting mold region fed by a bifurcated well-bottom nozzle with horizontal ports. Both mean and transient features of the turbulent flow are investigated. LES outperformed all models while matching the measurements, except in locations where measurement problems are suspected. The LES model also captured high-frequency fluctuations, which the measurements could not detect. Steady RANS models were the least accurate methods. Turbulent velocity variation frequencies and energies decreased with distance from the nozzle port regions. Proper orthogonal decomposition analysis, instantaneous velocity patterns, and Reynolds stresses reveal that velocity fluctuations and flow structures associated with the alternating-direction swirl in the nozzle bottom lead to a wobbling jet exiting the ports into the mold. These turbulent flow structures are responsible for patterns observed in both the time average flow and the statistics of their fluctuations.     

Non-fluorinated hybrid composite membranes based on polyethylene glycol functionalized polyhedral oligomeric silsesquioxane [PPOSS] and sulfonated poly(ether ether ketone) [SPEEK] for fuel cell applications

Novel hybrid composite membranes were prepared by blending poly(ethylene glycol) functionalized polyhedral oligomeric silsesquioxane [PPOSS] as nanofiller in varying concentration ranging from 1 to 5% (w/w) into sulfonated poly(ether ether ketone) [SPEEK] with degree of sulfonation ～55% for proton exchange membrane fuel cells [PEMFCs]. The effect of incorporation of PPOSS into SPEEK matrix was investigated in terms of thermomechanical and morphological properties, water uptake and proton conductivity of SPEEK. All the composite membranes were thermally and mechanically stable up to 250 °C. Transmission electron microscopy (TEM) revealed that the smallest particle size (～100 nm) of PPOSS was found for SPEEK membranes containing 2% (w/w) PPOSS where as agglomeration (～300 nm) was observed at higher loadings of PPOSS. The proton conductivity was found to be dependent on the morphology and was independent of the amount of water present in the membranes. At 100 °C and 100% RH, the highest proton conductivity (47 mS/cm compared 34 mS/cm for neat SPEEK i.e. an increase of ～51%) was recorded at 2% (w/w) PPOSS contents followed by a decrease on further addition of PPOSS.The water uptake of composite membranes increased with concentration of PPOSS while maintaining their hydrolytic stability at 100 °C for more than 24 h.     

Transport and Entrapment of Particles in Steel Continuous Casting

A particle-capture model based on local force balances has been developed, implemented into computational models of turbulent fluid flow and particle transport, and applied to simulate the entrapment of slag inclusions and bubbles during the continuous casting of steel slabs. Turbulent flow of molten steel is computed in the nozzle and mold using transient computational fluid flow models, both with and without the effects of argon gas injection. Next, the transport and capture of many particles are simulated using a Lagrangian approach. Particles touching the dendritic interface may be pushed away, dragged away by the transverse flow, or captured into the solidifying shell according to the results of a local balance of ten different forces. This criterion was validated by reproducing experimental results in two different systems. The implications of this criterion are discussed quantitatively. Finally, the fluid flow/particle transport model results and capture criterion are applied together to predict the entrapment distributions of different sized particles in a typical slab caster. More large particles are safely removed than small ones, but the entrapment rate into the solidifying shell as defects is still very high.     

N and P metal oxide semiconductor field effect transistor characteristics of hafnium-doped SiO2 gate dielectrics

This work presents the interfacial properties of hafnium-doped SiO₂ films via N and P metal oxide semiconductor (MOS) materials, MOS-capacitor, and N and P metal oxide semiconductor field effect transistor (MOSFET) characterization. The results indicate that HfSi_xO_y films (a) have excellent transistor characteristics; (b) remain amorphous through high-temperature processing; (c) are compatible with N+ and P+ polysilicon electrodes; (d) have lower gate leakage than SiO₂ of the same equivalent oxide thickness (EOT); and (e) have a dielectric constant of ∼8. Therefore, the hafnium-doped SiO₂ films are at-tractive as a dielectric material and offer a technologically relevant gate-stack node for insertion, prior to deployment of high-K dielectrics.     

Novel Pyridine Bioisostere of Cabozantinib as a Potent c-Met Kinase Inhibitor: Synthesis and Anti-Tumor Activity against Hepatocellular Carcinoma

Two novel bioisosteres of cabozantinib, 3 and 4, were designed and synthesized. The benzene ring in the center of the cabozantinib structure was replaced by trimethylpyridine (3) and pyridine (4), respectively. Surprisingly, the two compounds showed extremely contrasting mesenchymal–epithelial transition factor (c-Met) inhibitory activities at 1 μM concentration (4% inhibition of 3 vs. 94% inhibition of 4). The IC₅₀ value of compound 4 was 4.9 nM, similar to that of cabozantinib (5.4 nM). A ligand-based docking study suggested that 4 includes the preferred conformation for the binding to c-Met in the conformational ensemble, but 3 does not. The anti-proliferative activity of compound 4 against hepatocellular carcinoma (Hep3B and Huh7) and non-small-cell lung cancer (A549 and H1299) cell lines was better than that of cabozantinib, whereas 3 did not show a significant anti-proliferative activity. Moreover, the tumor selectivity of compound 4 toward hepatocellular carcinoma cell lines was higher than that of cabozantinib. In the xenograft chick tumor model, compound 4 inhibited Hep3B tumor growth to a much greater extent than cabozantinib. The present study suggests that compound 4 may be a good therapeutic candidate against hepatocellular carcinoma.