Load performance analysis of three‐pad fixing pad aerodynamic journal bearings with parabolic grooves

Three‐pad fixing pad aerodynamic journal bearings (TPFPAJBs) have been widely used in precision instruments due to their low friction, high stability and non‐pollution. In order to improve the load performance of TPFPAJBs, parabolic grooves are opened in the bearing pad surfaces. By opening parabolic grooves in various bearing pad surfaces, the effects of the orientation angle, distance, width and depth of the grooves on the load performance of micro‐grooved TPFPAJBs can be investigated. The numerical results show that the location of the micro‐grooved bearing pads can greatly affect the load performance of micro‐grooved TPFPAJBs. When the given bearing pad surface is grooved, the effects of the bearing number and width‐to‐diameter ratio on the load performance of micro‐grooved TPFPAJBs can be studied. The bearing number and width‐to‐diameter ratio are observed to have significant influences on the load performance of micro‐grooved TPFPAJBs. Copyright © 2015 John Wiley & Sons, Ltd.     

High-throughput drilling of titanium alloys

Experiments of high-throughput drilling of Ti–6Al–4V at 183 m/min cutting speed and 156 mm³/s material removal rate (MRR) using a 4 mm diameter WC–Co spiral point drill were conducted. The tool material and geometry and drilling process parameters, including cutting speed, feed, and fluid supply, were studied to evaluate the effect on drill life, thrust force, torque, energy, and burr formation. The tool wear mechanism, hole surface roughness, and chip light emission and morphology for high-throughput drilling were investigated. Supplying the cutting fluid via through-the-drill holes has proven to be a critical factor for drill life, which can be increased by 10 times compared to that of dry drilling at 183 m/min cutting speed and 0.051 mm/rev feed. Under the same MRR of 156 mm³/s with a doubled feed of 0.102 mm/rev (91 m/min cutting speed), over 200 holes can be drilled. The balance of cutting speed and feed is essential to achieve long drill life and good hole surface roughness. This study demonstrates that, using proper drilling process parameters, spiral point drill geometry, and fine-grained WC–Co tool material, the high-throughput drilling of Ti alloy is technically feasible.     

Influence of Slurry Characteristics on Porosity and Mechanical Properties of Alumina Foams

Alumina foams with porosity ranging between 50% and 92% were fabricated by foaming followed by coagulation of ovalbumin based aqueous slurries. Different combinations of ovalbumin–water mix and alumina loading provided a means to vary slurry viscosity over a wide range. Slurry viscosity influenced the foaming behavior leading to variation in microstructure and mechanical properties of alumina foams. Controlling the slurry viscosity resulted in controlled the total porosity, microstructures and mechanical properties. Mechanical properties were correlated with different micro-mechanical models. Both microstructure and mechanical properties agreed well as closed cell alumina foam due to presence of low percent area of interconnections.     

Processing and properties of nano‐ and macro‐hydroxyapatite/poly(ethylene‐co‐acrylic acid) composites

Hydroxyapatite (HAp)/poly(ethylene‐co‐acrylic acid) composites have been synthesized by a solution‐based method, using nanosized (n‐HAp) and coarse hydroxyapatite (c‐HAp) particles, respectively. X‐ray diffraction study has indicated the development of compressive and tensile stresses in composites because of the thermal expansion mismatch between the particles and polymer matrix. Fourier transform infrared absorption spectra and thermal analysis have showed the presence of strong interfacial bonding between the particles and polymer. The surface roughness and the homogeneous dispersion of HAp particles in the polymer matrix have been observed by scanning electron microscopy. A comparison in mechanical properties between composites prepared with n‐HAp and c‐HAp particles, respectively, has been studied. Nanosized particles contribute excellent improvement of mechanical properties of the composites rather than the coarse particles. The uniform dispersion of HAp particles, followed by the improvement in mechanical properties of the composite, provides a means of preparing HAp/polymer composites for low load‐bearing implant applications. POLYM. COMPOS., 27:633–641, 2006. © 2006 Society of Plastics Engineers     

Economic design of offline inspections for a batch production process

We consider a batch production process that can be either stable or unstable, in which inspection is performed offline after production of the batch is completed. The quality of a batch can be estimated with a desired level of certainty by inspecting only a sample of its units. In order to minimise the expected total cost per batch, which includes the costs of inspection, of false acceptance and of false rejection, we propose an economic inspection plan in which only a fraction of the batches, rather than each batch, is inspected. We prove that the expected total cost is a strictly quasiconvex function of the inspection interval. We establish necessary and sufficient conditions for the optimal inspection interval to be finite and propose an efficient algorithm to obtain its value. We demonstrate for the case of a single-sampling plan where the proposed economic approach outperforms the common procedure of inspecting every batch, and the proposed algorithm is very efficient.     

Organic Ag–Hg amalgam composite materials

Amalgams doped with organic molecules represent a new type of triple composite, organics@Ag–Hg. Synthetic procedures involving the dissolution of doped silver in Hg were developed. A detailed study of structure evolution and its dynamics was carried out following the intermediate phases γ-Ag–Hg and ζ-Ag–Hg, and the Ag–Hg solid solution. Three dopants – the dye Congo red (CR), the polymer Nafion and the antibacterial agent chlorhexidine (CH) – were used, indicating the generality of the approach. Detailed release studies of CR served as an additional analytical tool for inspecting the structure dynamics in the forming doped amalgams. Applications, such as for the CH@Ag–Hg amalgam, are pointed out.     

The effect of risk aversion on product family design under uncertain consumer segments

A product family refers to a group of products that have been derived from a common product platform and which are specifically designed to satisfy a variety of market segments. In this paper, we consider a firm utilising product family design in order to respond to the requirements of two consumer segments, each characterised by different quality valuations. Although the total number of consumers in the market is known, the proportions each segment share are random, with known mean and variance. We show how the uncertainty of the market segmentation affects the firm's decision whether to use common rather than unique components. Motivated by a problem faced by a major automotive manufacturer, we study the consequence of low and high uncertainty, various product quality levels and the difference of marginal valuation on the best configuration.     

Hemolymph amino acid analysis of individual Drosophila larvae

One of the most widely used transgenic animal models in biology is Drosophila melanogaster, the fruit fly. Chemical information from this exceedingly small organism is usually accomplished by studying populations to attain sample volumes suitable for standard analysis methods. This paper describes a direct sampling technique capable of obtaining 50-300 nL of hemolymph from individual Drosophila larvae. Hemolymph sampling performed under mineral oil and in air at 30 s intervals up to 120 s after piercing larvae revealed that the effect of evaporation on amino acid concentrations is insignificant when the sample was collected within 60 s. Qualitative and quantitative amino acid analyses of obtained hemolymph were carried out in two optimized buffer conditions by capillary electrophoresis with laser-induced fluorescence detection after derivatizing with fluorescamine. Thirteen amino acids were identified from individual hemolymph samples of both wild-type (WT) control and the genderblind (gb) mutant larvae. The levels of glutamine, glutamate, and taurine in the gb hemolymph were significantly lower at 35%, 38%, and 57% of WT levels, respectively. The developed technique that samples only the hemolymph fluid is efficient and enables accurate organism-level chemical information while minimizing errors associated with possible sample contaminations, estimations, and effects of evaporation compared to the traditional hemolymph-sampling techniques.     

Stereological characterization of crack path transitions in ceramic matrix composites

All ceramic composites involve a mismatch in physical properties the extent of which differs from one composite to another. Mismatch in thermal expansion (Δα) and elastic modulus (ΔE) is known to produce stresses that influence the path of a propagating crack. Thus, the relative effect of thermal and elastic mismatch on the crack path is expected to change with change in stress intensity. We propose that the crack path in ceramic composites should undergo a transition with the crack being strongly influenced by the thermal mismatch stresses at low stress intensity and elastic mismatch stresses at high stress intensities. Thus, a material in use under different applications each with its own loading conditions is expected to exhibit different crack propagation tendencies which may be reflected in the υ-K characteristics of the composite material. In the present work several model composites with different combinations of thermal and elastic mismatch have been considered. Cracks propagating at different sub-critical stress intensities (velocities) were generated by a novel indentation technique. Each indentation was performed at a constant displacement rate and a peak load. A range of displacement rates were used to produce cracks propagating at different velocities. The indentations were made using a Vickers indentor fitted in a universal mechanical testing machine. The crack paths in composites were quantified by stereological technique and the proposed theory was verified.