New high-efficiency low-waste technology at the Vyksa Metallurgical Plant for operating metallurgical equipment with the use of Kompaks® monitoring systems

Introduction of the BER? KOMPAKS® automated system at the Vyksa Metallurgical Plant to safely and efficiently manage the operation of the plant’s equipment has allowed the facility to begin operating that equipment based on real-time evaluations of its actual physical condition. Introduction of the new system has also allowed better coordination of repair-scheduling with ongoing production operations, significantly improved the reliability and readiness of the equipment for operation at 100% capacity, completely eliminated the human factor from the process of monitoring the condition of equipment, and made it possible to check the quality and timeliness of equipment maintenance and repair work so as to ensure safe, efficient operation of the entire production complex.     

Influence of stage of cycle, corpus luteum location, follicle size, and number of large follicles on estradiol-17 beta concentrations in bovine follicles

Concentrations of estradiol-17 beta in follicular fluid were correlated to follicular size, stage of estrous cycle, location of corpus luteum, and presence of large follicles. Paired ovaries were obtained from 481 nonpregnant cows at slaughter and follicles were classified as ipsilateral or contralateral to the corpus luteum. Follicular fluid estradiol-17 beta concentrations from 2494 small, 1485 medium, and 396 large follicles were quantified by radioimmunoassay. Stage of estrous cycle was estimated by visual examination of the corpus luteum. Follicles in stage 1 of the estrous cycle (d 1 to 4) had the highest estradiol-17 beta concentration and the smallest mean follicular diameter. Location of follicles relative to the corpus luteum had no influence on estradiol-17 beta concentrations. As follicular size increased, concentration of estradiol-17 beta also increased. The presence of a single large follicle did not affect the concentration of estradiol-17 beta in medium or small follicles. In contrast, if multiple large follicles occurred in the same cow, concentrations of estradiol-17 beta were significantly lower in medium but not small follicles.     

A monomial-based method for solving systems of non-linear algebraic equations

A monomial-based method for solving systems of algebraic non-linear equations is presented. The method uses the arithmetic-geometric mean inequality to construct a system of monomial equations that approximates the system of non-linear equations. A change of variables transforms the monomial system into a system of linear equations, which is readily solved. Special properties of the monomial method are identified and their significance is discussed. Invariance properties of the monomial method produce a built-in, self-adjusting scaling of the variables and equilibration of the equations of the linear system. Other special properties can lead to useful bounds on, and invariances of, the conditioning of the linear system. An invariance to uniform scaling is responsible for extremely rapid convergence to the equation surfaces in the initial iterations. An invariance to multiplication of the algebraic equations by a certain class of functions leads to a useful insensitivity to form of the algebraic system. Insensitivity of the monomial method to solutions with negative components avoids meaningless solutiuons of the algebraic system that appear as undesirable by-products of the formulation. A practical engineering design problem is solved to demonstrate the special properties of the monomial method.     

Blast-furnace charging system

The blast furnace in the blast-furnace shop at the West Slovakian Metallurgical Combine is charged by means of a complex system that usually includes the following: an ore yard with a hopper gantry; a system to collect, weigh, and transport the charge materials to the top of the furnace; the charging apparatus of the furnace; a system that controls the charging operation. The use of continuous-acting mechanisms facilitates charging of the ore-bearing materials in the charge while minimizing the content of the −5-mm fraction of these components and the number of coke particles smaller than 25 mm. The productivity of the furnace could be increased further, which would allow the addition of an efficient aspiration system and make it easier to fully automate the furnace. __________ Translated from Metallurg, No. 7, pp. 45–46, July, 2006.     

Maturation ponds, rock filters and reedbeds in the UK: statistical analysis of winter performance.

Wastewater treatment technologies suitable for serving large populations are generally reliable and reasonably cost-effective, yet they are almost always financially inappropriate for small communities (< 2,000 p.e.). Comparative cost data suggests that waste stabilization ponds should be an attractive option for small communities, yet perceptions relating to land costs, climate and effluent quality have limited their application in the UK. This paper details typical UK land costs, climate and winter performance data for a pilot-scale waste stabilization pond with various upgrading technologies: system A, two tertiary maturation ponds in series; B, two tertiary maturation ponds in series followed by a reed bed channel; C, a control rock filter; D, an aerated rock filter; and E, a constructed wetland. System D was found to perform best, closely followed by system B.     

High-rate sulphidogenic fluidised-bed treatment of metal-containing wastewater at high temperature.

The applicability of fluidised-bed reactor (FBR) based sulphate reducing bioprocess was investigated for the treatment of iron containing (40-90 mg/L) acidic wastewater at 65 degrees C. The FBR was inoculated with sulphate-reducing bacteria (SRB) originally enriched from a hot mining environment. Ethanol or acetate was supplemented as carbon and electron source for the SRB. A rapid startup with 99.9, 46 and 29% ethanol, sulphate and acetate removals, in respective order, was observed even after 6 days. Iron was almost completely removed with a rate of 90 mg/L.d. The feed pH was decreased gradually from its initial value of 6 to around 3.7 during 100 days of operation. The wastewater pH of 4.3-4.4 was neutralised by the alkalinity produced in acetate oxidation and the average effluent pH was 7.8 +/- 0.8. Although ethanol removal was complete, acetate accumulated. Later the FBR was fed with acetate only. Although acetate was present in the reactor for 295 days, its oxidation rates did not improve, which may be due to low growth rate and poor attachment ability of acetate oxidising SRB. Hence, the oxidation of acetate is the rate limiting step in the sulphidogenic ethanol oxidation by the thermophilic SRB.     

Hydrogen reduction kinetics of electrometallurgical slime

The interaction of hydrogen with the zinc-containing electrometallurgical slime of the Severstal’ metallurgical works has been studied. The sequence of transformations in the slime heated to 1100°C in hydrogen or air has been established. The experimental and calculated weight losses coincide. Some of the carbonates are shown to decompose in the temperature range 300–700°C, and most iron and zinc oxides are reduced to a metal. In the temperature range 650–850°C, zinc is almost completely sublimated. At temperatures above 800°C, complex oxides are reduced and calcium and magnesium carbonates and sulfates are likely to decompose. Experimental digital data on the zinc sublimation rate are processed by the least squares method with approximating equations used in thermal analysis. The kinetics of nonisothermal zinc sublimation is comprehensively analyzed using a unique procedure developed for taking into account the background of a peak and the effect of accompanying processes. An equation for the calculation of the zinc sublimation rate under experimental conditions (fluidized bed) is given and tested.