Chemical Processing of CaHPO4·2H2O:

The aim of this paper is to develop a robust chemical process to synthesize Na- and K-doped brushite (DCPD: dicalcium phosphate dihydrate, CaHPO₄·2H₂O), a potential starting material for bone substitutes. The powders were synthesized by using sodium phosphate and potassium phosphate and aqueous solutions containing calcium chloride at room temperature, followed by drying at 37°C. DCPD powders thus formed were found to contain 460 ppm K and 945 ppm Na. On calcination in air, these powders readily transformed into monetite (DCPA: dicalcium phosphate anhydrous, CaHPO₄) first, and then into Ca₂P₂O₇ (calcium pyrophosphate). Na- and K-doped DCPD powders were shown to completely transform, in less than 1 week, into poorly crystalline carbonated apatite on immersion in an acellular simulated/synthetic body fluid (SBF) solution at 37°C. The Tris (i.e., tris(hydroxymethyl)aminomethane) buffered SBF solution used in this study had a carbonate ion concentration of 27 m M equal to that of human plasma. DCPD powders of this study displayed a notable apatite-inducing ability. This finding suggests the use of these DCPD powders as the starting materials for potential bone substitutes, which can be easily manufactured in aqueous solutions friendly to living tissues, at temperatures between room temperature and 37°C.     

Force-torque based on-line tool wear estimation system for CNC milling of Inconel 718 using neural networks

In a modern machining system, tool condition monitoring systems are needed to get higher quality production and to prevent the downtime of machine tools due to catastrophic tool failures. Also, in precision machining processes surface quality of the manufactured part can be related to the conditions of the cutting tools. This increases industrial interest for in-process tool condition monitoring (TCM) systems. TCM supported modern unmanned manufacturing process is an integrated system composed of sensors, signal processing interface and intelligent decision making strategies. This study includes key considerations for development of an online TCM system for milling of Inconel 718 superalloy. An effective and efficient strategy based on artificial neural networks (ANN) is presented to estimate tool flank wear. ANN based decision making model was trained by using real time acquired three axis (F_x, F_y, F_z) cutting force and torque (M_z) signals and also with cutting conditions and time. The presented ANN model demonstrated a very good statistical performance with a high correlation and extremely low error ratio between the actual and predicted values of flank wear.     

A Method to Improve Gamma Energy Resolution of BC-420 Type Organic Scintillation Detector

Instruments and Experimental Techniques - Currently, plastic (organic) scintillators are using in new type positron emission tomography (PET) devices such as J-PET. But, these type scintillators...     

Calcium metal to synthesize amorphous or cryptocrystalline calcium phosphates

Metallic calcium was never used before as the calcium source in synthesizing bioceramics. Amorphous calcium phosphate (ACP) powders were synthesized at room temperature, in synthetic mineralization solutions which contained Na⁺, K⁺, Mg^2 +, Cl^?, HCO₃^? and HPO₄^2 ? ions at concentrations similar to those found in human blood plasma, by using calcium (Ca) metal as the only calcium source. The experimental conditions leading to the formation of PCA (cryptocrystalline or poorly crystallized apatite) or CaCO₃ powders were also determined when using metallic Ca in aqueous synthesis in the mineralization solutions. The formation of calcium phosphate (CaP) in synthesis solutions was immediately initiated by the addition of calcium metal granules (or shots), at appropriate amounts, into the solutions while the solutions were being continuously stirred in glass bottles at room temperature (22 ± 1 °C). The synthesis reactions were reaching completion in less than 30 min with the final solution pH values ranging from 9 to 12, without a necessity for any external pH adjustment in the form of any strong base (such as NH₄OH, LiOH, NaOH or KOH) additions. ACP or PCA powders are useful for dentin and enamel re-mineralization applications or orthopedic (bone) defect-filling applications.     

Comparison of titanium soaked in 5 M NaOH or 5 M KOH solutions

Commercially pure titanium plates/coupons and pure titanium powders were soaked for 24 h in 5 M NaOH and 5 M KOH solutions, under identical conditions, over the temperature range of 37° to 90 °C. Wettability of the surfaces of alkali-treated cpTi coupons was studied by using contact angle goniometry. cpTi coupons soaked in 5 M NaOH or 5 M KOH solutions were found to have hydrophilic surfaces. Hydrous alkali titanate nanofibers and nanotubes were identified with SEM/EDXS and grazing incidence XRD. Surface areas of Ti powders increased > 50–220 times, depending on the treatment, when soaked in the above solutions. A solution was developed to coat amorphous calcium phosphate, instead of hydroxyapatite, on Ti coupon surfaces. In vitro cell culture tests were performed with osteoblast-like cells on the alkali-treated samples.     

Application of heuristic and hybrid-GASA algorithms to tool-path optimization problem for minimizing airtime during machining

In this paper, heuristic algorithms such as simulated annealing (SA), genetic algorithm (GA) and hybrid algorithm (hybrid-GASA) were applied to tool-path optimization problem for minimizing airtime during machining. Many forms of SA rely on random starting points that often give poor solutions. The problem of how to efficiently provide good initial estimates of solution sets automatically is still an ongoing research topic. This paper proposes a hybrid approach in which GA provides a good initial solution for SA runs. These three algorithms were tested on three-axis-cartesian robot during milling of wood materials. Their performances were compared based on minimum path and consequently minimum airtime. In order to make a comparison between these algorithms, two cases among the several milling operations were given here. According to results obtained from these examples, hybrid algorithm gives better results than other heuristic algorithms alone. Due to combined global search feature of GA and local search feature of SA, hybrid approach using GA and SA produces about 1.5% better minimum path solutions than standard GA and 47% better minimum path solutions than standard SA.     

Synthesis of Calcium Hydroxyapatite-Tricalcium Phosphate (HA-TCP) Composite Bioceramic Powders and Their Sintering Behavior

Composite (biphasic) mixtures of two of the most important inorganic phases of synthetic bone applications-namely, calcium hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂ (HA)) and tricalcium phosphate (Ca₃(PO₄)₂ (TCP))-were prepared as submicrometer-sized, chemically homogeneous, and high-purity ceramic powders by using a novel, one-step chemical precipitation technique. Starting materials of calcium nitrate tetrahydrate and diammonium hydrogen phosphate salts that were dissolved in appropriate amounts in distilled water were used during powder precipitation runs. The composite bioceramic powders were prepared with compositions of 20%-90% HA (the balance being the TCP phase) with increments of 10%. The pellets prepared from the composite powders were sintered to almost full density in a dry air atmosphere at a temperature of ~1200°C. Phase-evolution characteristics of the composite powders were studied via X-ray diffractometry as a function of temperature in the range of 1000°-1300°C. The sintering behavior of the composite bioceramics were observed by using scanning electron microscopy. Chemical analysis of the composite samples was performed by using the inductively coupled plasma-atomic emission spectroscopy technique.     

Integration of a speech activated control system and a wireless interworking unit for a CAN-based distributed application

Ever increasing number of mobile devices in automation systems have revealed the requirement of utilizing wireless communication systems enabling interoperability between existing wired and wireless systems. Therefore, a wireless interworking unit (WIU) is usually employed to provide required interworking functionality. This work briefly exploits a controller area network (CAN)/IEEE 802.11b WIU and a speech activated control application to be used in a CAN-based industrial networking environment and presents its prototype. The WIU employed provides communication skills with the speech activated control system including a speech recognition process and CAN-based distributed control application over the wireless medium.     

Persistent left superior vena cava: Two case reports and a review from nephrologists’ perspective

Thoracic venous anomalies without congenital heart anomalies are present in minority of the population, but they are frequent enough to be encountered while placing hemodialysis catheters through the jugular or subclavian veins. Persistent left superior vena cava is the most commonly seen anomaly and it is rarely noticed before the observation of an unusual course of hemodialysis catheter or guidewire on chest X‐ray. We present two patients with previously unspotted persistent left superior vena cava and uncomplicated hemodialysis catheter insertions through the internal jugular veins with good catheter functions. Review of the relevant literature from a nephrologists’ perspective with technical aspects is provided.