Control of mineral wool thickness using predictive functional control

The production process of mineral wool is affected by several constantly changing factors. The ingredients for the mineral wool are melted in a furnace. The molten mineral charge exits the bottom of the furnace in a water-cooled trough and falls into a fiberization device (the centrifuge). The centrifuge forms the fibers. At this stage binders are injected to bind the fibers together. To ensure the quality of the end product (the consistent thickness) the flow of the bounded fibers must be as constant as possible. One way to ensure that is to control the speed of the conveyor belt that transports the bounded fibers from the centrifuge to the curing process. Predictive functional controller and PID controller are considered to replace an existing algorithm. Both can easily replace an existing one as they do not require any new sensor installation. All three algorithms are presented and tested on a developed plant model. The study showed that the predictive control gives better results than the existing and PID controller.     

An initial study on feasible treatment of Serbian lignite through utilization of low-rank coal upgrading technologies

Despite benefiting from vast fuel reserves, combustion of low-rank coals is commonly characterized by low thermal efficiency and high pollutant emissions, partly due to high moisture content of the coals in question. Thus, removal of moisture from low-rank coals is deemed an important quality upgrading method. The paper provides an overview of the current status of low-rank coal upgrading technologies, particularly with respect to utilization of drying and dewatering procedures. In order to examine the influence of relevant parameters on the moisture removal process, a model of convective coal drying in a packed, as well as in a fluid bed combustion arrangement, is developed and presented. Product-specific data (intraparticle mass transfer, gas–solid moisture equilibrium) related to the coal variety addressed herein (lignite) are obtained through preliminary investigations. Effective thermal conductivity of the packed bed as defined by Zehner/Bauer/Schlünder is used to define heat transfer mechanisms occurring in the packed bed. Similar two-phase fluidization model has been validated for different types of biomaterials.     

A case study on the object-oriented framework for modeling product families with the dominant variation of the topology in the one-of-a-kind production

Traditional configuration-based product family modeling techniques do not yield favorable solutions for modeling the product families with the dominant product topology variations. This paper presents the case study for the modeling of variations of the product configuration, parameters, and topologies in mass production of custom windows and doors in a one-of-a-kind production (OKP) company. The case study is based on the object-oriented product family modeling framework we developed for OKP which is characterized by the dominant product variation by topology. The problem of variation in topology in our framework is solved by the manual model transformation in the computer-aided design module which creates a new metamodel of products with the desired topology and which is the basis for a further, automatic model transformation. Usage of our framework has a positive effect on the level of the product customizations and shortening of the leading time which helps OKP companies in obtaining a better position at the market. Our software solution for the designing and manufacturing of custom windows and doors based on our framework is implemented in more than 300 mostly small- and medium-sized enterprises. It proves our concept which can be used for the realization of the information systems for computer-aided one-of-a-kind production in the companies with a different production plan.     

Theoretical and experimental investigation of cold hobbing processes in cases of cone-like punch manufacturing

Optimal tool making is of great importance for reducing costs and increasing the performance of toolsets. The dies and punches, which are basic components of any metal forming toolset, are usually produced by machining, but this technology requires relatively long manufacturing times, characterized by significant material and energy waste. By replacing machining operations or combining them with forming ones, such as cold hobbing (indenting), significant cost and time savings, as well as improvement of tool performance could be achieved. Cold hobbing could be applied to making die cavities as well as shaping punch profiles. Investigations showed that a large number of variables influence the successful application of this technique. However, there is a scarcity of literature regarding the choice of relevant process parameters for the hobbing process. With this in mind, the aim of this paper is to yield further insight into the hobbing process. Special focus will be placed on the influence of the hob geometry on the deformation process and relevant process parameters. This paper presents theoretical, numerical, and experimental investigations of a cold hobbing process in which a cone-like punch is obtained. The upper-bound method was used for metal flow analysis and optimization of hob geometry. Stress–strain distribution, workpiece geometry prediction, and load estimation were obtained with the finite element method (FEM) using Simufact.Forming 8.1 software. The results were analyzed, compared, and discussed.     

A CAD/CAE-integrated injection mold design system for plastic products

Mold design is a knowledge-intensive process. This paper describes a knowledge-based oriented, parametric, modular and feature-based integrated computer-aided design/computer-aided engineering (CAD/CAE) system for mold design. Development of CAx systems for numerical simulation of plastic injection molding and mold design has opened new possibilities of product analysis during the mold design. The proposed system integrates Pro/ENGINEER system with the specially developed module for the calculation of injection molding parameters, mold design, and selection of mold elements. The system interface uses parametric and CAD/CAE feature-based database to streamline the process of design, editing, and reviewing. Also presented are general structure and part of output results from the proposed CAD/CAE-integrated injection mold design system.     

The life cycle impact of refurbishment packages on residential buildings with different initial thermal conditions

Existing buildings constitute a large portion of the UK’s housing stock. Refurbishment of existing buildings can, therefore, have an important role in achieving the UK government’s CO₂ reduction targets. While building regulations and rating frameworks mainly focus on the improvements of the operational performance of buildings, Life Cycle Analysis is considered to be a more appropriate framework to account for long–term CO₂ savings. This study evaluates a range of retrofit approaches (simple, medium, and deep), in terms of Life Cycle Carbon Footprint applied on a terraced house—one of the most common housing archetypes in London. The initial state of the original building has also been examined assuming three initial states (never refurbished, refurbished in compliance with the 1976 and with the 2000 building regulations). Results showed that for all initial state scenarios, deep retrofit achieved the lowest life cycle carbon emissions, in absolute figures, compared to the simple and medium retrofits. Simple retrofit packages, on the other hand, achieved quick and significant improvements, especially in buildings with poor initial thermal conditions. The study also indicated that retrofit packages applied on highly efficient building fabrics result in longer carbon payback time periods. The study recommends establishing a ‘staggered’ retrofitting approach, which pushes for ‘older building first’ and ‘simple retrofit packages first’, as these gain quick CO₂ savings. Deep retrofit packages and treatment of relatively new buildings should be implemented at a later stage, to push buildings further to Zero–Carbon target.

     

Criteria for use of groundwater as renewable energy source in geothermal heat pump systems for building heating/cooling purposes

Environmental protection measures are conducted directly by the use of renewable energy sources. The energy development of cities in Europe is aimed at the sustainable use of renewable energy sources in order to achieve the substitution of fossil fuels and the reduction of the hazardous gas emission into the atmosphere. Geothermal resources of medium and low enthalpy in Europe being used for obtaining heat energy are providing about 6600 MW_t, currently having the growth trend of 50 MW_t annually. The use of geothermal low enthalpy, namely of subgeothermal groundwater resources, has even higher annual growth rate, and if such a trend is kept till the year 2010, the produced energy will amount about 8000 MW_t. Criteria of the groundwater use as a hydrogeothermal energy resource in heat pumps are complex, and they deal with aspects of incoming temperatures and groundwater quantities. The precise limit temperature of groundwater that would separate the direct use of geothermal energy (only by the use of heat exchangers), and indirectly by the use of a heat pump has not been determined in the professional and scientific practice of Serbia so far. Taking into account that relatively small number of new flat is being built in Serbia nowadays, if we want to save energy it is necessary to carry out the energy reconstruction of the existing flats whose number is estimated to be more than 2.8 million. By the application of subgeothermal energy and the use of heat pumps, energy consumption would be significantly reduced.     

Bread and durum wheat compared for antioxidants contents,and lipoxygenase and peroxidase activities

Potential beneficial components, including proteins, total phenolics, total flavonoids, carotenoids, tocopherols, and DPPH radical scavenging activity, were investigated in wholemeal of ten bread (T. aestivum L.) and ten durum (T. durum Desf.) novel wheat genotypes. In addition, the activity rate of lipoxygenase (LOX) and peroxidase (POD) enzymes implicated in the antioxidant metabolism was determined. The protein contnet and the antioxidant properties varied according to the two different wheat species, as well as, between the different bread and durum wheat genotypes themselves. The results indicated significant differences in proteins and antioxidant compounds between bread and durum wheat. Higher total proteins, wet gluten and antioxidants contents, combined with lower LOX and POD activities, point to a higher nutritive value of durum wheat than bread wheat.