Hyperfiltration of surfactants containing solutions from the plating industry

The hyperfiltration of chromic plating rinse water, which contains a special type of surfactant, was examined using different annealed CA membranes. At low concentrations the surfactant influences the volume flow more than the rejection. An effect of the electrolytes can be neglected at low concentration. Increasing surfactant concentration as well as rising electrolyte concentration cause a remarkable drop of both volume flow and electrolyte rejection. This was measured with tetraethylammonium perfluoroctanolsulfonate, a commonly used surfactant for chromic plating.     

Dry and clean age hardening of aluminum alloys by high-pressure gas quenching

When precipitation-hardenable aluminum parts are water quenched, distortion occurs due to thermal stresses. Thereby, a costly reworking is necessary, and for this reason polymer quenchants are often used to reduce distortion, with the disadvantage that the quenched parts have to be cleaned after quenching. In opposition to liquid quenchants, gas quenching may decrease distortion due to the better temperature uniformity during quenching. Furthermore, cleaning of the quenched parts can be avoided because it is a dry process. For this purpose, a heat-treating process was evaluated that included a high-pressure gasquenching step. Gas quenching was applied to different aluminum alloys (i.e., 2024, 6013, 7075, and A357.0), and tensile tests have been carried out to determine the mechanical properties after solution annealing, gas quenching, and aging. Besides high-pressure gas quenching, alloy 2024 was quenched at ambient pressure in a gas nozzle field. The high velocity at the gas outlet leads to an accelerated cooling of the aluminum alloy in this case. Aluminum castings and forgings can be classified as an interesting field of application of these quenching methods due to their near-net shape before the heat treatment. Cost savings would be possible due to the reduced distortion, and therefore, less reworking after the precipitation hardening.     

Spin Extrusion - A New Partial Forming Technology based on 7 NC-Axes Machining

Hollow shape component approaches, applied to shafts and similar workpieces, represent a major potential for ground-breaking innovations in lightweight engineering and safety designs. Among suitable forming technologies, spin extrusion is a pioneering and particularly flexible hollow-shaping technique. All outside form elements, straight or stepped cylinders, cones or spherical rotation elements emerge just from the kinematics of tools. The inside hollow shapes, as e.g. circular cross-sections, shaft to collar connections such as spherical triangles, polygons, splines or dovetail forms are manufactured with a shaping mandrel. Spin extrusion can be applied first and foremost at dimensions that are unattainable with other techniques. The application includes hollow shafts, thick-walled cups and semi-finished tubular products that are not to be found in off-the-shelf cross-sections. In these cases the possibility for using of massive bars is connected with very high price advantages. Furthermore material-saving machining is attracting special attention for high-grade materials.The paper characterizes substantial steps of process analysis and the appliance of a new, derived from the bound method, numerical simulation method for spin extrusion process. Holistic process analysis is the prime factor for process capability. The specific application of the developed special methods of simulation, the accumulation of process data and the integrating into the Computer numerical control of spin extrusion machine is a precondition guaranteeing high-quality assurance.     

Processing and interactive editing of huge point clouds from 3D scanners

This paper describes a new out-of-core multi-resolution data structure for real-time visualization, interactive editing and externally efficient processing of large point clouds. We describe an editing system that makes use of the novel data structure to provide interactive editing and preprocessing tools for large scanner data sets. Using the new data structure, we provide a complete tool chain for 3D scanner data processing, from data preprocessing and filtering to manual touch-up and real-time visualization. In particular, we describe an out-of-core outlier removal and bilateral geometry filtering algorithm, a toolset for interactive selection, painting, transformation, and filtering of huge out-of-core point-cloud data sets and a real-time rendering algorithm, which all use the same data structure as storage backend. The interactive tools work in real-time for small model modifications. For large scale editing operations, we employ a two-resolution approach where editing is planned in real-time and executed in an externally efficient offline computation afterwards. We evaluate our implementation on example data sets of sizes up to 63 GB, demonstrating that the proposed technique can be used effectively in real-world applications.     

Mechanisms of cell damage and enzyme release

Release of intracellular enzymes to the extracellular space is a marker of cell damage in various diseases, e.g. liver, heart and muscle diseases. In the normal state the plasma membrane is impermeable to enzymes, and enzyme release, therefore, indicates a severe change of the membrane integrity. This review deals with the present knowledge about cellular changes leading to enzyme release, which may be caused either by energy depletion, e.g. in ischemia or shock, or by a direct membrane damage as caused by various toxins and inflammatory products. Inhibition of the energy metabolism results in ATP depletion leading to fluxes of Na+, K+ and Cl- down their gradients across the membrane and swelling of the cell. Subsequently Ca2+ leak into the cell activating phospholipases and the formation of eicosanoids, affecting the cytoskeleton and, perhaps, activating the formation of oxidants. The exact "point of no return" is not known but an uncontrolled Ca2+ activity in the cell probably has an important role in initiating the irreversible changes. The result of these reactions and probably other unknown reactions as well is damage to the membrane. This is evident morphologically at first by the formation of blebs that appears in the reversible phase, and later on by rupturing of the membrane, a sign of irreversible damage. A very small part of the enzyme release may occur in the reversible phase when blebs detach with resealing of the membrane, but the substantial part of enzyme release occurs as a result of irreversible cell damage when ATP has decreased to a low level and a serious disruption of the membrane integrity has taken place. All the secondary affections of the membrane during energy depletion may also occur as a primary direct membrane damage that more or less may affect the energy metabolism secondarily. The cell damage and enzyme release after some types of direct membrane damage is almost independent of the cellular energy metabolism whereas other types of direct membrane damage are counteracted by the cell by energy consuming reactions and, therefore, the final cell damage is a concerted action of the direct membrane damage and the energy depletion. This also means that a direct membrane damage may be more severe for the cell in energy depleted states than in the normal state. As in energy dependent cell damage the substantial part of enzyme release after a direct membrane damage is due to irreversible cellular changes. It appears that although the knowledge of the molecular basis of cell damage and enzyme release has grown there are still many questions to be answered about these complex processes.     

Cytomechanics of axonal development

Mechanical tension is a robust regulator of axonal development of cultured neurons. We review work from our laboratory, using calibrated glass needles to measure or apply tension to chick sensory neurons, chick forebrain neurons, and rat PC12 cells. We survey direct evidence for two different regimes of tension effects on neurons, a fluid-like growth regime, and a nongrowth, elastic regime. Above a minimum tension threshold, we observe growth effects of tension regulating four phases of axonal development: 1. Initiation of process outgrowth from the cell body; 2. Growth cone-mediated elongation of the axon; 3. Elongation of the axon after synaptogenesis, which normally accommodates the skeletal growth of vertebrates; and 4. Axonal elimination by retraction. Significantly, the quantitative relationship between the force and the growth response is surprisingly similar to the simple relationship characteristic of Newtonian fluid mechanical elements: elongation rate is directly proportional to tension (above the threshold), and this robust linear relationship extends from physiological growth rates to far-above-physiological rates. Thus, tension apparently integrates the complex biochemistry of axonal elongation, including cytoskeletal and membrane dynamics, to produce a simple "force input/growth output" relationship. In addition to this fluid-like growth response, peripheral neurons show elastic behaviors at low tensions (below the threshold tension for growth), as do most cell types. Thus, neurites could exert small static forces without diminution for long periods. In addition, axons of peripheral neurons can actively generate modest tensions, presumably similar to muscle contraction, at tensions near zero. The elastic and force-generating capability of neural axons has recently been proposed to play a major role in the morphogenesis of the brain.