Extending acoustic microscopy for comprehensive failure analysis applications

In manufacturing of microelectronic components, non-destructive failure analysis methods are important for quality control. These non-destructive methods enable rapid defect localization which then guides micro-structural investigations involving destructive sample preparation. Scanning acoustic microscopy (SAM) is a powerful tool for the inspection of internal structures in optically opaque materials. Depth-specific information can be extracted and applied to create two- and three-dimensional images without the need for time consuming tomographic scan procedures. While traditional SAM imaging of the signal intensity is very valuable, it leaves most of the potential of acoustic microscopy unused. The aim of the current work was to develop comprehensive analysis algorithms to utilize the full potential of SAM and thus to extend the range of its applications. Examples representing different application fields were investigated in the current study. The examples include advanced flip-chip devices, bonded wafer pairs, solder tape connectors of a photovoltaic solar panel and high density chip-to-chip interconnects relevant for 3D integration. Progress achieved during this work can be divided into four categories: Signal Analysis and Parametric Imaging, Signal Analysis and Defect Evaluation, Image Processing and Resolution Enhancement and acoustic GHz microscopy (GHz-SAM). For the first three categories, data acquisition was performed using a commercially available scanning acoustic microscope equipped with several ultrasonic transducers covering the frequency range from 15 to 175 MHz. In the fourth category, data acquisition was performed employing a prototype of a novel acoustic GHz microscopy tool which is currently under development into a commercial system. In the first three categories, recorded acoustic data were subjected to sophisticated algorithms operating in time, frequency and spatial domains for performing signal and image analysis. Acoustic microscopy, combined with such advanced signal and image processing algorithms, proved to be a powerful tool for non-destructive inspection.     

Influence of hydrogen plasma treatment on charge storage characteristics in high density tungsten nanocrystal nonvolatile memory

This study focuses on the influence of a hydrogen plasma treatment on electrical properties of tungsten nanocrystal nonvolatile memory. The X-ray photon emission spectra show that, after the hydrogen plasma treatment, a change in binding energy occurs such that Si^x+ and Si^y+ peaks appear at a position that is shifted about 2.3 and 3.3 eV from Si⁰⁺ in Si 2p spectra. This indicates that Si dangling bonds are passivated to form a Si-H bond structure in the SiO₂. Furthermore, the transmission electron microscopy shows cross-sectional and plane-view for the nanocrystal microstructure after the hydrogen plasma treatment. Electrical measurement analyses show improved data retention because the hydrogen plasma treatment enhances the quality of the oxide surrounding the nanocrystals. The endurance and retention properties of the memory device are improved by about 36% and 30%, respectively.     

When could global warming reach 4°C?

The Intergovernmental Panel on Climate Change (IPCC) Fourth Assessment Report (AR4) assessed a range of scenarios of future greenhouse-gas emissions without policies to specifically reduce emissions, and concluded that these would lead to an increase in global mean temperatures of between 1.6°C and 6.9°C by the end of the twenty-first century, relative to pre-industrial. While much political attention is focused on the potential for global warming of 2°C relative to pre-industrial, the AR4 projections clearly suggest that much greater levels of warming are possible by the end of the twenty-first century in the absence of mitigation. The centre of the range of AR4-projected global warming was approximately 4°C. The higher end of the projected warming was associated with the higher emissions scenarios and models, which included stronger carbon-cycle feedbacks. The highest emissions scenario considered in the AR4 (scenario A1FI) was not examined with complex general circulation models (GCMs) in the AR4, and similarly the uncertainties in climate-carbon-cycle feedbacks were not included in the main set of GCMs. Consequently, the projections of warming for A1FI and/or with different strengths of carbon-cycle feedbacks are often not included in a wider discussion of the AR4 conclusions. While it is still too early to say whether any particular scenario is being tracked by current emissions, A1FI is considered to be as plausible as other non-mitigation scenarios and cannot be ruled out. (A1FI is a part of the A1 family of scenarios, with 'FI' standing for 'fossil intensive'. This is sometimes erroneously written as A1F1, with number 1 instead of letter I.) This paper presents simulations of climate change with an ensemble of GCMs driven by the A1FI scenario, and also assesses the implications of carbon-cycle feedbacks for the climate-change projections. Using these GCM projections along with simple climate-model projections, including uncertainties in carbon-cycle feedbacks, and also comparing against other model projections from the IPCC, our best estimate is that the A1FI emissions scenario would lead to a warming of 4°C relative to pre-industrial during the 2070s. If carbon-cycle feedbacks are stronger, which appears less likely but still credible, then 4°C warming could be reached by the early 2060s in projections that are consistent with the IPCC's 'likely range'.     

A combinatorial characterization scheme for high-throughput investigations of hydrogen storage materials

In order to increase measurement throughput, a characterization scheme has been developed that accurately measures the hydrogen storage properties of materials in quantities ranging from 10 ng to 1 g. Initial identification of promising materials is realized by rapidly screening thin-film composition spread and thickness wedge samples using normalized IR emissivity imaging. The hydrogen storage properties of promising samples are confirmed through measurements on single-composition films with high-sensitivity (resolution <0.3 μg) Sievert’s-type apparatus. For selected samples, larger quantities of up to ∼100 mg may be prepared and their (de)hydrogenation and micro-structural properties probed via parallel in situ Raman spectroscopy. Final confirmation of the hydrogen storage properties is obtained on ∼1 g powder samples using a combined Raman spectroscopy/Sievert’s apparatus.     

Plasmonic Luneburg and Eaton lenses

Plasmonics takes advantage of the properties of surface plasmon polaritons, which are localized or propagating quasiparticles in which photons are coupled to the quasi-free electrons in metals. In particular, plasmonic devices can confine light in regions with dimensions that are smaller than the wavelength of the photons in free space, and this makes it possible to match the different length scales associated with photonics and electronics in a single nanoscale device. Broad applications of plasmonics that have been demonstrated to date include biological sensing, sub-diffraction-limit imaging, focusing and lithography and nano-optical circuitry. Plasmonics-based optical elements such as waveguides, lenses, beamsplitters and reflectors have been implemented by structuring metal surfaces or placing dielectric structures on metals to manipulate the two-dimensional surface plasmon waves. However, the abrupt discontinuities in the material properties or geometries of these elements lead to increased scattering of surface plasmon polaritons, which significantly reduces the efficiency of these components. Transformation optics provides an alternative approach to controlling the propagation of light by spatially varying the optical properties of a material. Here, motivated by this approach, we use grey-scale lithography to adiabatically tailor the topology of a dielectric layer adjacent to a metal surface to demonstrate a plasmonic Luneburg lens that can focus surface plasmon polaritons. We also make a plasmonic Eaton lens that can bend surface plasmon polaritons. Because the optical properties are changed gradually rather than abruptly in these lenses, losses due to scattering can be significantly reduced in comparison with previously reported plasmonic elements.     

Cell-laden microengineered pullulan methacrylate hydrogels promote cell proliferation and 3D cluster formation

The ability to encapsulate cells in three-dimensional (3D) environments is potentially of benefit for tissue engineering and regenerative medicine. In this paper, we introduce pullulan methacrylate (PulMA) as a promising hydrogel platform for creating cell-laden microscale tissues. The hydration and mechanical properties of PulMA were demonstrated to be tunable through modulation of the degree of methacrylation and gel concentration. Cells encapsulated in PulMA exhibited excellent viability. Interestingly, while cells did not elongate in PulMA hydrogels, cells proliferated and organized into clusters, the size of which could be controlled by the hydrogel composition. By mixing with gelatin methacrylate (GelMA), the biological properties of PulMA could be enhanced as demonstrated by cells readily attaching to, proliferating, and elongating within the PulMA/GelMA composite hydrogels. These data suggest that PulMA hydrogels could be useful for creating complex, cell-responsive microtissues, especially for applications that require controlled cell clustering and proliferation.     

Tailoring mechanical properties of aerogels for aerospace applications

Silica aerogels are highly porous solid materials consisting of three-dimensional networks of silica particles and are typically obtained by removing the liquid in silica gels under supercritical conditions. Several unique attributes such as extremely low thermal conductivity and low density make silica aerogels excellent candidates in the quest for thermal insulation materials used in space missions. However, native silica aerogels are fragile at relatively low stresses. More durable aerogels with higher strength and stiffness are obtained by proper selection of silane precursors and by reinforcement with polymers. This paper first presents a brief review of the literature on methods of silica aerogel reinforcement and then discusses our recent activities in improving not only the strength but also the elastic response of polymer-reinforced silica aerogels. Several alkyl-linked bis-silanes were used in promoting flexibility of the silica networks in conjunction with polymer reinforcement by epoxy.     

Hydrothermally synthesized titanate nanostructures: impact of heat treatment on particle characteristics and photocatalytic properties

The role titanate particle structure plays in governing its characteristics upon calcining and their ensuing influence on photocatalytic performance was investigated. Titanate nanotubes and nanoribbons were prepared by hydrothermal treatment of Aeroxide P25 and then calcined at temperatures in the range 200 - 800 °C. Heat treatment directly transformed the nanotubes to anatase while nanoribbon transformation to anatase occurred via a TiO(2)(B) intermediate phase. The nanoribbon structure also provided an increased resistance to sintering, allowing for retention of the original {010} facet of the titanate nanosheets up to 800 °C. The changing material properties with calcining were found to influence the capacity of the particles to photodegrade oxalic acid and methanol. The nanotubes provided an optimum photoactivity following calcination at 500 °C with this point representing a transition between the relative dominance of crystal phase and surface area on performance. The comparatively smaller initial surface area of the nanoribbons consigned this characteristic to a secondary role in influencing photoactivity with the changes to crystal phase dominating the continually improving performance with calcination up to 800 °C. The structural stability imparted by the nanoribbon architecture during calcination, in particular its retention of the {010} facet at temperatures >700 °C, advanced its photocatalytic performance compared with the nanotubes. This was especially the case for methanol photooxidation whose primary degradation mechanism relies on hydroxyl radical attack and was facilitated by the {010} facet. The effect was not as pronounced for oxalic acid due to its higher adsorption on TiO(2) and therefore greater susceptibility to oxidation by photogenerated holes. This study demonstrates that, apart from modulating sintering effects and changes to crystal phase, the titanate nanostructure influences particle crystallography which can be beneficial for photocatalytic performance.     

Effect of nanoscale SubPc interfacial layer on the performance of inverted polymer solar cells based on P3HT/PC71BM

The effect of a nanoscale boron subphthalocyanine chloride (SubPc) interfacial layer on the performance of inverted polymer solar cells based on poly (3-hexyl thiophene) (P3HT) and [6,6]-phenyl-C(71)-butyric acid methyl ester (PC(71)BM) was studied. When a 1 nm SubPc layer was introduced between the active layer (P3HT:PC(71)BM) and MoO(x) in the device with ITO/ZnO/P3HT:PC(71)BM/SubPc/MoO(x)/Al configuration, the power conversion efficiency (PCE) was increased from 3.42 (without SubPc) to 3.59%. This improvement is mainly attributed to the enhanced open-circuit voltage from 0.62 to 0.64 V. When the Flory-Huggins interaction parameters were estimated from the solubility parameters through the contact angle measurement, it revealed that the interaction between SubPc and PC(71)BM is more attractive than that between SubPc and P3HT at the interface of P3HT:PC(71)BM/SubPc, through which charges are well transported from the active layer to the anode. This is supported by a decrease of the contact resistance from 5.49 (SubPc 0 nm) to 0.94 MΩ cm (SubPc 1 nm). The photoelectron spectra provide another evidence for the enhanced PCE, exhibiting that the 1 nm thick SubPc layer extracts more photoelectrons from the active layer than other thicknesses.