In Situ ceramic particle-reinforced aluminum matrix composites fabricated by reaction pressing in the TiO2 (Ti)-Al-B (B2O3) systems

Particulate TiB₂ reinforced aluminum-based metal matrix composites (MMCs) were successfully fabricated by means of the reaction processing method. TiB₂ particulates were formed in situ through the reaction of Ti and B in Ti-Al-B, TiO₂ and B in TiO₂-Al-B, and TiO₂ and B₂O₃ in TiO₂-Al-B₂O₃ systems. The results showed that in situ TiB₂ particulates formed in the Ti-Al-B system had a size of 5 μm and they exhibited block and rodlike structures. Moreover, coarse Al₃Ti blocks several tens of micrometers in size were also formed simultaneously. On the other hand, equiaxed Al₂O₃ and TiB₂ particulates with a size of less than 2 μm were formed in situ in the TiO₂-Al-B and TiO₂-Al-B₂O₃ systems. The Al₃Ti phase was completely eliminated in the TiO₂-Al-B system with increasing B content. Tensile tests revealed that the Al₂O₃ · TiB₂/Al composite fabricated from the TiO₂-Al-B system exhibits excellent mechanical properties. The yield strength of the Al₂O₃ · TiB₂/Al composite appeared to increase with increasing TiB₂ content. The yield strength of the Al₂O₃ · TiB₂/Al composite could be further increased by introducing CuO into the TiO₂-Al-B system. Such an increment in mechanical strength arose from the strengthening effect caused by the Al₂Cu precipitates. The incorporation of CuO had no effect on the in situ reaction process of the TiO₂-Al-B system. Finally, the effect of SiC addition on the microstructure and mechanical properties of the composites fabricated from the TiO₂-Al-B and TiO₂-Al-B-CuO systems was also investigated.     

One‐step synthesis and ring‐opening polymerization of novel macrocyclic(arylene multisulfide) oligomers

A series of macrocyclic(arylene multisulfide) oligomers were synthesized under high dilution conditions by reacting diphenyl ether/diphenyl/diphenyl disulfide/diphenyl methane with dichloro disulfide in the presence of a trace amount of iron powder by a one‐step reaction. From MALDI‐TOF mass spectra, it was established that the repeating units of the cyclization ranged from two to seven and the unit of macrocyclic(arylene multisulfide) oligomers had one to seven sulfur atoms. The macrocyclic oligomers readily underwent ring‐opening polymerization in the melt, resulting in linear, high molecular weight polymultisulfides. DSC thermograms demonstrated that the four polymultisulfides, derived from the macrocyclic(arylene multisulfide) oligomers, are amorphous in nature. The macrocyclic(arylene multisulfide) oligomers and polymers were analyzed by MALDI‐TOF‐MS, IR, HPLC, NMR, DSC, and TGA methods. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 735–741, 2004     

Performance characteristics of compatibilized ternary Nylon 6/ABS/LCP in-situ composites

Ternary Nylon 6/poly(acrylonitrile-butadiene-styrene)(ABS)/liquid crystalline polymer (LCP) blends compatibilized by the maleic anhydride-grafted polypropylene (MAP) and solid epoxy resin (bisphenol type-A) were injection molded. Thermoplastic matrix consisting of Nylon 6/ABS (60/40) (wt%) was melt blended with various LCP (Vectra A950) contents. The effects of compatibilizer additions on the structure-mechanical property relationship of the in-situ composites reinforced with LCP were investigated. SEM observation revealed that the additions of epoxy and MAP compatibilizers to the Nylon 6/ABS/LCP blend were very effective to enhance the interfacial adhesion of its phase components. Consequently, extended long and fine LCP fibrils were formed in the skin section of in-situ composites. Tensile measurements revealed that uncompatibilized Nylon 6/ABS/LCP blend exhibited lower strength, stiffness and impact toughness. However, the incorporation of MAP and epoxy resin compatibilizers into Nylon 6/ABS/LCP blend improved its tensile strength, stiffness and impact toughness considerably. This was due to the compatibilizers effectively promoted stress transfer at the interfacial phase regions of ternary in-situ composites. The compatibilized composites exhibited mechanical anisotropy, especially for the tensile strength. Thermogravimetric measurements showed that the heat resistance and heat stability of the in-situ composites tended to increase with increasing LCP content.     

Structural properties and impact fracture behavior of injection molded blends of liquid crystalline copolyester and modified poly(phenylene oxide)

Blends of a thermotropic liquid crystalline polymer (LCP) with modified poly (phenylene oxide) (PPO) were injection molded. The morphology, tensile properties and dynamic mechanical behavior of the blends have been studied as a function of LCP content. Furthermore, the impact performance of these blends has been investigated by the instrumented Izod and Charpy falling weight tests. The critical strain energy release rate (G_IC) of the blends were determined and the G_IC values were found to be dependent on the LCP content. The results are discussed and explained in terms of materials morphology.     

Tensile deformation mechanisms of polypropylene/elastomer blends reinforced with short glass fiber

Polypropylene hybrid composites reinforced with short glass fiber (SGF) and toughened with styrene–ethylene butylenes–styrene (SEBS) elastomer were prepared using extrusion and injection‐molding techniques. Moreover, hybrids compatibilized with SEBS‐grafted maleic anhydride (SEBS‐g‐MA) and hybrid compatibilized with PP grafted with maleic anhydride (PP‐g‐MA) were also fabricated. The matrix of the latter hybrid was designated as mPP and consisted of 95% PP and 5% PP‐g‐MA. Tensile dilatometry was carried out to characterize the fracture mechanisms of hybrid composites. Dilatometric responses showed that the elastic deformation was the dominant deformation mechanism for the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrids. However, cavitation deformation prevailed over shearing deformation for both hybrids at the higher strain regime. The cavitation strain resulted from the debonding of glass fibers and from the crazing of the matrix in the SGF/SEBS/PP hybrid. In contrast, the cavitation was caused by the debonding of SEBS particles from the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The use of PP‐g‐MA resulting in elastic deformation was the main mode of deformation in the low‐strain region for the SGF/SEBS/mPP and SEBS/SEBS‐g‐MA/mPP hybrids; thereafter, shearing appeared to dominate at the higher strain regime. This was attributed to the MA functional group improving the bonding between the SGF and PP. The correlation between fracture morphology and dilatometric responses also is presented in the article. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 441–451, 2003     

Fracture behavior of thermoplastic polyolefin/clay nanocomposites

A thermoplastic polyolefin (TPO) containing 70 wt % styrene–ethylene–butadiene‐styrene‐g‐maleic anhydride and 30 wt % polypropylene and its nanocomposites reinforced with 0.3–1.5 wt % organoclay were prepared by melt mixing followed by injection molding. The mechanical and fracture behaviors of the TPO/clay nanocomposites were investigated. The essential work of fracture (EWF) approach was used to evaluate the tensile fracture behavior of the nanocomposites toughened with elastomer. Tensile tests showed that the stiffness and tensile strength of TPO was enhanced by the addition of low loading levels of organically modified montmorillonite. EWF measurements revealed that the fracture toughness of the TPO/clay nanocomposites increased with increasing clay content. The organoclay toughened the TPO matrix of the nanocomposites effectively. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure and mechanical properties of the extruded blends of a liquid crystalline polymer with polypropylene

Blends of a thermoplastic, isotatic polypropylene (PP) and a liquid-crystalline polymer (LCP) based on a copolyester of hydroxynapthoic acid and hydroxybenzoic acid, were extruded. The LCP exhibited a higher viscosity than that of the PP under the extrusion conditions. Calorimetric, microscopic, static and dynamic mechanical tests were performed on these blends. Differential scanning calorimetry thermograms indicated that the crystallization temperature of PP increases slightly with increasing LCP content. Scanning electron microscopy examinations revealed that the LCP phase was elongated into microfibrils in the blends investigated. However, some undeformed spherical droplets were dispersed in the PP matrix in addition to microfibrils for the blends containing high LCP concentrations. Static tensile tests showed that the addition of LCP to PP results in an increase of the modulus of elasticity but a decrease in tensile strength. The storage modulus of the extruded blends was found to increase with the addition of LCP.     

Microstructural and mechanical characteristics of compatibilized polypropylene hybrid composites containing potassium titanate whisker and liquid crystalline copolyester

Maleic anhydride (MA) compatibilized polypropylene (MPP) hybrid composites reinforced with potassium titanate whiskers (K₂Ti₆O₁₃) and liquid crystalline polymer (LCP) were prepared in a twin-screw extruder followed by injection molding. The surface of whiskers were treated with tetrabutyl orthotitanate before blending. Scanning electron microscopic (SEM) examination showed that elongated LCP fibrils are formed in the skin section of hybrids reinforced with whiskers of various concentrations. Consequently, the hybrids reinforced with both LCP fibrils and whiskers exhibited anisotropic mechanical properties. Tensile test showed that longitudinal Young’s modulus and tensile strength of hybrids tend to increase with increasing whisker content. Moreover, the stiffness and tensile strength of hybrids were higher than those of MPP/K₂Ti₆O₁₃ composites. Such enhancement in mechanical properties resulted from the compatibilizing effect of MA-grafted-PP, and from the hybrid reinforcing effect of LCP fibrils and K₂Ti₆O₁₃ whiskers. Torque measurements revealed that LCP addition is beneficial in reducing the melt viscosity of MPP/K₂Ti₆O₁₃/LCP hybrids. The results of SEM observations generally correlate well with the mechanical measurements. The effects of MA compatibilization on the microstructure and mechanical properties of hybrids are discussed.     

Mechanical and thermal properties of poly(acrylonitrile–butadiene–styrene) copolymer reinforced with potassium titanate whiskers

Potassium titanate (K₂Ti₆O₁₃) whisker treated with tetrabutyl orthotitanate was used to improve the mechanical and thermal properties of the poly(acrylonitrile–butadiene–styrene) (ABS) copolymer. The composites were prepared in a twin‐screw extruder followed by injection molding. Static tensile measurements showed that both the modulus and breaking stress of ABS/K₂Ti₆O₁₃ composites increase considerably with increasing whisker content; the strain at break of ABS was almost unaffected by the incorporation of a whisker content up to 15 wt %. Izod impact tests indicated that the composites showed a decrease in the impact strength with increasing whiskers content. Thermogravimetric analysis showed that the K₂Ti₆O₁₃ whisker additions have little effect on the thermooxidative stability of ABS. Scanning electron microscopic observations revealed that the whiskers were aligned along the melt‐flow direction in the thin surface layer, whereas the whiskers were oriented randomly as well as perpendicular to the injection direction in the thick core region of the composites. The Tsai–Halpin equation was used to evaluate the moduli of the ABS/K₂Ti₆O₁₃ composites. The theoretical calculations generally correlated well with the experiment data by assuming K₂Ti₆O₁₃ whiskers to have an aspect ratio of 12. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2985–2991, 1999     

Electrical conductivity and dielectric response of poly(vinylidene fluoride)–graphite nanoplatelet composites

Poly(vinylidene fluoride)/graphite nanoplatelets (PVDF/GNP) composites were fabricated using solution mixing followed by compression molding. The electric conducting and dielectric behavior of such nanocomposites were determined over a wide frequency range from 10² to 10⁷. The results showed that the electrical behavior of PVDF/GNP nanocomposites can be well described by the percolation theory. Both conductivity and dielectric constant were found to be greatly enhanced at the percolation threshold. A large dielectric constant of 173 and low loss tangent of 0.65 were observed in the PVDF/2.5 wt% GNP nanocomposite at 1 kHz. Moreover, dynamic mechanical analysis was also used to characterize the relaxations of polymers in PVDF/GNP nanocomposites. Dielectric and mechanical relaxations of PVDF/GNP nanocomposites showed strong dependence with frequency and temperature. The activation energy for glass transition determined from mechanical relaxation is considerably higher than that evaluated from the dielectric analysis. This resulted from different operating mechanisms for dielectric and mechanical relaxation processes.