Effect of static magnetic field on a thermal conductivity measurement of a molten droplet using an electromagnetic levitation technique

Recently, a novel method of measuring the thermophysical properties, particularly thermal conductivity, of high-temperature molten materials using the electromagnetic levitation technique has been developed by Kobatake et al. [H. Kobatake, H. Fukuyama, I. Minato, T. Tsukada, S. Awaji, Noncontact measurement of thermal conductivity of liquid silicon in a static magnetic field, Appl. Phys. Lett. 90 (2007) 094102]; this method is based on a periodic laser-heating method, and entails the superimposing of a static magnetic field to suppress convection in an electromagnetically levitated droplet. In this work, to confirm the fact that a static magnetic field really suppresses convection in a molten silicon droplet in an electromagnetic levitator, numerical simulations of convection in the droplet and periodic laser heating in the presence of convection have been carried out. Here, the convections driven by buoyancy force, thermocapillary force due to the temperature dependence of the surface tension on the melt surface, and electromagnetic force in the droplet were considered. As a result, it was found that applying a static magnetic field of 4 T can suppress convection in a molten silicon droplet enough to measure the real thermal conductivity of molten silicon.     

Mercury oxidation by hydrochloric acid over TiO2 supported metal oxide catalysts in coal combustion flue gas

Mercury oxidation by hydrochloric acid over the metal oxides supported by anatase type TiO₂ catalysts, 1 wt.% MO_x/TiO₂ where M = V, Cr, Mn, Fe, Ni, Cu, and Mo, was investigated by the Hg⁰ oxidation and the NO reduction measurements both in the presence and absence of NH₃. The catalysts were characterized by BET surface area measurement and Raman spectroscopy. The metal oxides added to the catalyst were observed to disperse well on the TiO₂ surface. For all catalysts studied, the Hg⁰ oxidation by hydrochloric acid was confirmed to proceed. The activity of the catalysts was found to follow the trend MoO₃ ~ V₂O₅ > Cr₂O₃ > Mn₂O₃ > Fe₂O₃ > CuO > NiO. The Hg⁰ oxidation activity of all catalysts was depressed considerably by adding NH₃ to the reactant stream. This suggests that the metal oxide catalysts undergo the inhibition effect by NH₃. The activity trend of the Hg⁰ oxidation in the presence of NH₃ was different from that observed in its absence. A good correlation was found between the NO reduction and the Hg⁰ oxidation activities in the NH₃ present condition. The catalyst having high NO reduction activity such as V₂O₅/TiO₂ showed high Hg⁰ oxidation activity. The result obtained in this study suggests that the oxidation of Hg⁰ proceeds through the reaction mechanism, in which HCl competes for the active catalyst sites against NH₃. NH₃ adsorption may predominate over the adsorption of HCl in the presence of NH₃.     

Deposition of DLC film with adhesive W-DLC layer on stainless steel and its tribological properties

Tribological properties of a diamond-like carbon (DLC) coating with an adhesive tungsten-containing DLC (W-DLC) layer were investigated. The coatings were deposited onto AISI316L steel substrates and Si wafers using plasma enhanced chemical vapor deposition and tungsten co-sputtering of the metal target. Methane and argon gases were used as the precursor of the coatings. In this study, three types of coatings were evaluated: DLC/W-DLC on AISI316L (DLC-1), DLC/W-DLC on Si wafer (DLC-2), and DLC on Si wafer (DLC-3). The structural characterizations were performed by transmission electron microscopy and tapping mode atomic force microscopy. At the boundary between the W-DLC layer and the AISI316L substrate, microscopic decohesion or delamination was not observed. The surface roughness of the DLC-1 coating was greater than that of the DLC-2 coating. This feature was derived from the surface roughness of the initial surface of the AISI316L substrate. Friction tests were performed using a rotation-type ball-on-flat configuration tribometer. The observed friction of the DLC-1 coating was unstable compared with the DLC-2 or DLC-3 coatings. This was due to wear debris which had risen to the friction surface resulting in unstable friction on the DLC-1 coating. During the friction studies, the top DLC layer was removed from the adhesive W-DLC layer because the adhesive strength at this part was not enough. In order to achieve the low and stable friction of the DLC coating with the W-DLC layer on AISI316L, it is necessary to improve the smoothness of the surface and the adhesion between the DLC coating and the W-DLC layer.     

Lifetime prediction of woven GFRP laminates under constant tensile loading in hydrothermal environment

This study aims to investigate the effects of a hydrothermal environment on the creep behavior of woven glass fiber reinforced plastics (GFRPs) and to propose a method for predicting their lifetime. Toward this end, experiments were carried out in air and deionized water at 40, 60, 80 and 95 ^°C. Static tensile tests of woven GFRP were conducted in air and in deionized water to evaluate its mechanical properties and to determine suitable experimental conditions for subsequent constant tensile load tests. The mechanical properties of the woven GFRP decreased with an increase in temperature and with water immersion. Constant tensile load tests were also conducted in air and in deionized water to investigate the creep behavior and fracture time. The fracture time decreased with an increase in stress and water temperature and demonstrated the possibility of a threshold stress for fracturing. In addition, the fracture time during each constant tensile load test was predicted using a modified Reiner–Weissenberg (R-W) criterion, which is a failure criterion for linear viscoelastic materials based on the accumulation of dissolved energy within the GFRP. In this study, the R-W criterion was modified to consider the effects of degradation and its acceleration, which are due to the applied stress and immersion in a solution. The predicted results were in good agreement with the experimental data when considering the effects of hydrothermal aging.     

Microstructural analysis of the stir zone of Al alloy produced by friction stir spot welding

The present study applied friction spot joining (FSJ), which was recently developed as a lap joining technique of Al alloys, to two sheets of Al alloy 6061, 1 mm in thickness, and then examined the microstructural feature in the weld. The weld had the nugget-shaped stir zone around the exit hole of the probe, and the stir zone exhibited the equiaxed grain structure having finer grain size than that of the base material. The crystallographic texture analysis using electron backscattered diffraction method suggested that the material movement occurred along the rotating direction of the welding tool in the wide region including the stir zone. In the periphery of the nugget-shaped stir zone, which was characterized as the region having the finer grain size than that of the stir zone interior, any inclusions and precipitates were not found in the SEM scale. The weld was softened around the weld centre. The softening could be explained by dissolution and/or growth of the strengthening precipitates due to thermal cycle of FSJ.     

Proposal for a benchmark model of a laminated iron core and a large‐scale and highly accurate magnetic analysis

This paper describes a benchmark model proposed for the clarification of the characteristic of various methods for modeling the laminated iron core. In order to obtain a reference solution of the benchmark model, a large‐scale nonlinear magnetostatic field analysis with a mesh fine enough to represent the microscopic structure of the laminated iron core is carried out by using the hybrid finite element–boundary element (FE‐BE) method combined with the fast multipole method (FMM) based on diagonal forms for translation operators. The computational costs and accuracy of two kinds of homogenization methods are discussed, comparing them with the reference solution. As a consequence, it is verified that the homogenization methods can analyze magnetic fields in laminated iron core within acceptable computational costs. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 170(1): 26–35, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20809     

The Effect of Air Foam Inclusion on the Permeability and Absorption Properties of Light Weight Soil

Cement-treated clay with air foam, which is called Super Geo-Material (SGM), was developed to utilize dredged clay in an effective way. As SGM is mainly used at levels below the ground water table, water permeability and absorption properties of SGM will affect the durability of the material. In this research, the changes in SGM permeability and absorption as functions of the air foam fraction were investigated. First, permeability tests with triaxial apparatus and constant rate of consolidation tests were conducted on samples containing less than 10% of air foam by volume. From the results, air foam was found to be an impermeable medium in SGM. Secondly, a series of permeability tests and absorption tests were conducted for the SGM with different fractions of air foam while observing the specimen with a micro focus X-ray Computed Tomography (CT) scanner. The results showed that the permeability of SGM increased dramatically due to the appearance of interior water channels when the air foam fraction exceeded 30% by volume. The density distribution change and water absorbed zones of the specimens during absorption tests were estimated using the X-ray CT data. From these results, the air in the SGM was found to be progressively substituted with water from the surface to the inside of the specimen and the substituted zone expanded as it made its way to the specimen interior. The expansion velocity of the substituted zone was not affected by the coefficient of permeability but by the fraction of the air in the specimen.     

Applying heat integration total site based pinch technology to a large industrial area in Japan to further improve performance of highly efficient process plants

“Area-wide pinch technology” which consists of R-curve analysis and Site Source Sink Profile (SSSP) analysis, was applied to Kashima industrial area, one of the biggest heavy chemical complexes in Japan. This case study demonstrates that despite the very high efficiency of the individual sites in the complex, there is a huge amount of energy saving potential through energy sharing among the various sites. In addition it was found that appropriate use of the available pinch technology tools and techniques allows an industrial area of enormous scale and complexity to be analysed conveniently. This has resulted in practical area-wide energy saving projects being proposed and implemented.