Validation of hot ring rolling industrial process 3D simulation

Ring rolling is a hot forming process used in the production of railway tyres, anti friction bearing races and different ring shaped work pieces for automotive energy production and aerospace applications. The advantages of ring rolling process include short production time, uniform quality, closed tolerances, good material quality and considerable saving in material cost. Despite the benefits some problems still exist according to a correct selection of the process parameters. Due to the nature of the process different rolling mills (driving, idle and axial rolls) are involved and the correct selection of the process parameters is not so feasible. Moreover an experimental approach to solve this problem risks to be more expensive. Actually FE codes are available to simulate the non linear problem that characterizes a ring rolling process. In this work a FE model, based on Deform 3D software, was tested versus experimental results acquired from an industrial plant. The accuracy of the FE model was analyzed through a dual comparison: by geometrical and by physical aspects. A good agreement was found between experimental and numerical results for both comparisons and, as a consequence, this code could be used in order to investigate and optimize the process parameters that characterize the ring rolling process in a virtual not expensive environment. The validated model will allow the studies of more environment-friend process configurations.     

Characterization of laser energy consumption in sintering of polymer based powders

This paper presents an analysis of Laser Sintering (LS) process from an energy standpoint. LS has a potential as an environmental benign alternative to traditional processes but only few authors deal with the process optimization including the energy aspects. This work evaluates the effect of the energy density in processing of two polymeric materials: polyamide powder and a phenolic resin coated sand. The different behaviour of the two materials is studied by analysing the geometrical features (depth and width) of linear sintered structures. In particular the volumetric productivity and the energy intensity of the process are calculated to characterize the sintering process.It is shown how an upper limit to the energy consumption can be remarked. Measurements reveal that within the energy density range of 0.02-0.1 J/mm² the whole energy input is useful for the agglomeration process. The use of higher energy density produces different results for both the cases analysed. A proper selection of energy density maintains the energy requirement below the level of 10⁶ J/kg which is considered a lower limit for manufacturing process.     

Discordance Rate of HER2 Status in Primary Gastric Carcinomas and Synchronous Lymph Node Metastases: A Multicenter Retrospective Analysis

Background: The assessment of human epidermal growth factor receptor 2 (HER2) gene amplification is essential in order to identify those patients affected by advanced gastric cancer who may benefit from Trastuzumab targeted therapy. Materials and Methods: With the aim to investigate the concordance rate in HER2 status between primary gastric carcinoma (GC) and synchronous lymphnode metastases, we investigated HER2 status in a cohort of 108 surgical formalin-fixed paraffin-embedded specimens of GC and matched synchronous metastatic lymph nodes collected from three different units of Anatomic Pathology in southern of Italy. Fleiss-Cohen weighted k statistics were used to assess the concordance rate of HER2 status. Results: HER2 amplification was observed in 17% of primary GCs and the overall concordance rate with corresponding nodal metastases was 90.74%. Changes in HER2 status between primary GC and matched synchronous metastases were evidenced in 10 (9.26%) cases. Of these, 6 cases were HER2 amplified in the primary GC and not amplified in the metastases, while 4 were HER2 not amplified in the primary tumour and amplified in the lymph node metastases. Conclusions: Although at present the simultaneous determination of HER2 in advanced gastric cancer and corresponding metastatic lymph nodes is not mandatory, the possibility that the synchronous metastases of GC have a different HER2 status from that of the primary tumour is of remarkable significance; Indeed this may have influence on the therapeutic management and prognosis of the patients.     

A study of JP-8 surrogate coflow flame structure by combined use of laser diagnostics and numerical simulation

The structure of a JP-8 coflow flame is investigated by applying laser diagnostic techniques to three different fuel surrogates. The results are compared against theoretical predictions from numerical simulations; very good agreement is obtained for temperature and major species.Rayleigh and Raman scattering are used to measure temperature and major species mole fractions in the flame (oxygen, carbon dioxide, water, and fuel molecules). Quantitative laser diagnostic techniques are particularly challenging when applied to jet-fuel flames; the presence of aromatic molecules in the fuel mixtures and the formation of polyaromatic compounds inside the flame generate spectrally broad fluorescence signals that interfere with the measurement. A polarized/depolarized subtraction technique combined with a post-processing filter based on least-squares fitting is used to mitigate this undesired effect. The proposed technique tries to match the experimental signal against previously calculated spectra and has proved to be a very efficient filter at rejecting polyaromatic fluorescence.Numerical simulations play a fundamental role in this study. Computer predictions are used not only to compare experimental data, but as an active component of the data post-processing. For example, numerically calculated cross-section maps are used to refine the measured temperature for both the Rayleigh and Raman experiments.     

Optical and electrical characterization of a gold nanoparticle dispersion in a chiral liquid crystal matrix

We report on the effect of gold nanoparticle (Au NP) dispersion in a chiral nematic liquid crystal (LC). Polarized optical microscopy and X-ray diffraction measurements evidence the insurgence of an order change in the LC host. Moreover, a comparative analysis based on dielectric and voltammetric spectroscopies performed on pure LC and on Au NP-doped LC shows that Au NP’s presence besides affecting LC order influences its electric properties: ion conductivity results importantly reduced, and beyond a threshold value of the applied field electrophoresis phenomena are induced.     

Dynamic allocation for input redundant control systems

In this paper we address control systems with redundant actuators and characterize the concepts of weak and strong input redundancy. Based on this characterization, we propose a dynamic augmentation to a control scheme which performs the plant input allocation with the goal of employing each actuator in a suitable way, based on its magnitude and rate limits. The proposed theory is first developed for redundant plants without saturation and then extended to the case of magnitude saturation first and of magnitude and rate saturation next. Several simulation examples illustrate the proposed technique and show its advantages for practical application.     

MagIC system

In the health-care area, there is a growing demand for devices capable of monitoring cardiorespiratory function in a simple and comfortable way without interfering with the patient's behavior. Smart monitoring systems are also requested for the recording of vital signs in healthy subjects for research, assessment of performances, safety, and injury prevention purposes. Typical nonclinical areas of application include ergonomics, occupational medicine, wellness, and sport.     

A Comprehensive Overview on the Latest Progress in the Additive Manufacturing of Metal Matrix Composites: Potential,Challenges, and Feasible Solutions

Nowadays, as an emerging technology, additive manufacturing(AM) has received numerous attentions from researchers around the world. The method comprises layer-by-layer manufacturing of products according to the 3D CAD models of the objects. Among other things, AM is capable of producing metal matrix composites(MMCs). Hence, plenty of works in the literature are dedicated to developing different types of MMCs through AM processes. Hence, this paper provides a comprehensive overview on the latest research that has been carried out on the development of the powder-based AM manufactured MMCs from a scientific and technological viewpoint, aimed at highlighting the opportunities and challenges of this innovative manufacturing process. For instance, it is documented that AM is not only able to resolve the reinforcement/matrix bonding issues usually faced with during conventional manufacturing of MMCs, but also it is capable of producing functionally graded composites and geometrically complex objects. Furthermore, it provides the opportunity for a uniform distribution of the reinforcing phase in the metallic matrix and is able to produce composites using refractory metals thanks to the local heat source employed in the method. Despite the aforementioned advantages, there are still some challenges needing more attention from the researchers. Rapid cooling nature of the process, significantly different coe fficient of expansion of the matrix and reinforcement, processability, and the lack of suitable parameters and standards for the production of defect-free AM MMCs seem to be among the most important issues to deal with in future works.     

High glass transition temperature polyester coatings for the protection of stones

Copolymers of lactic acid with mandelic or salicylic acid were synthetized through ring‐opening polymerization (ROP) and tested as protective coatings for stones. Most notably, glass transition temperature (T_g), hydrophobicity, and UV barrier properties were increased, making these materials more suitable as protective coating for outdoor stones than poly(lactic acid). A T_g of 76°C was obtained for the alternating copolymer lactic acid/mandelic acid and it was considerably higher than the one of poly(lactic acid) with similar molecular weight (50–55°C). Furthermore, the introduction of a perfluorinated moiety as chain‐end group, using a perfluoro alcohol as initiator of the ROP process, allowed to increase the hydrophobicity and stability of the new coatings. These polymers showed a good protective efficiency when applied on marble stones and preliminary stability tests under solar light showed low degradation, good stability to photo‐oxidative conditions, and negligible color changes after an aging time of 1000 h. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42323.