Pervaporation separation of water/ethanol mixtures through polysaccharide membranes. II. The permselectivity of chitosan membrane

The separation of water/alcohol mixtures through chitosan membrane was investigated. The degree of the deacetylation of chitosan did not affect the selectivity of the membrane in the separation of the water/ethanol mixture. The selectivity of the chitosan membrane was affected by the specific salts such as CoSO₄, ZnSO₄, and MnSO₄ and it increased when the salts were present in the feed mixture or the membrane was pretreated with the salt solution. This behavior would be explained by the contraction of the “holes” produced by the thermal motion of polymer chains and this contraction would be correlated with the conformation change of chitosan molecule due to the formation of complexes with metal ions.     

Dynamic in situ observation of automotive catalysts for emission control using X-ray absorption fine structure

Two main pivotal subjects of research in automotive catalysts were studied by modern X-ray absorption analysis techniques. One is oxygen storage/release behaviour, and the other is sintering inhibition of Pt particles. First, three types of CeO₂–ZrO₂ (Ce:Zr = 1:1 molar ratio) compounds with different oxygen storage/release capacities and different structural properties were prepared, and the valence change of Ce as a function of temperature during oxygen release/storage processes was investigated. The reduction of surface Ce mainly occurred in the range 100–170 °C, and the reduction of bulk Ce progressed at high temperatures of 170 °C and above. The Ce reduction behaviour depended not only on the homogeneity of the Ce and Zr for bulk reduction at high temperatures but also on the particle size of the CeO₂–ZrO₂ samples for surface reduction at low temperatures. Secondly, sintering inhibition of Pt in Pt/Al₂O₃, Pt/MgO and Pt/ceria-based catalysts after 800 °C ageing in air was studied. We found that the Pt–O–M (M = Mg, Ce) bond acted as an anchor and inhibited the sintering of Pt particles on MgO or ceria-based oxide. Especially, it was noteworthy that the Pt–O–Ce⁴⁺ bond on the ceria-based support breaks easily through the reduction of Ce (Ce⁴⁺ → Ce³⁺) during the usual stoichiometric and reducing conditions.     

Role of Cu film texture in grain growth correlated with twin boundary formation

To understand the role of Cu film texture in grain growth at room temperature (RT) in relation to twin boundary formation Cu films were deposited on various barrier materials and the Cu film texture was investigated by X-ray diffraction. Cu grain growth was rapid on a barrierless SiO₂/Si substrate and very slow on a Ta barrier due to strong (1 1 1) texture. The growth rate and the average grain diameter after being kept at RT for up to ∼60 days were maximum at a (2 0 0)_Cu peak to (2 2 2)_Cu peak area ratio of ∼1.0, where {1 1 1}, {1 0 0} and {5 1 1} grains coexisted. Such coexistence of three or more orientations of grains is essential in facilitating Cu grain growth at RT. Similarly, the average twin boundary (TB) density was maximum when Cu grain growth was facilitated. TB formation in nano-sized Cu grains was not controlled by grain size, but due to grain growth. The TB could be annealing twins caused by irregularities in the stacking sequence during relatively fast grain growth. The Cu film texture is concluded to be determined at the beginning of deposition, and the wettability of various barrier materials by the Cu films plays a key role in determining the film texture.     

New type of phenolic resin: Curing reaction of phenol‐novolac based benzoxazine with bisoxazoline or epoxy resin using latent curing agent and the properties of the cured resin

In this study, we aimed to reduce the cure time, and to lower the cure temperature of the benzoxazine compound. Therefore, curing reaction of benzoxazine with bisoxazoline or epoxy resin using the latent curing agent and the properties of the cured resins were investigated. The cure behavior of benzoxazine with bisoxazoline or epoxy resin using the latent curing agent was monitored by differential scanning calorimetry and measurements for storage modulus (G′). The properties of the cured resin were estimated by mechanical properties, electrical insulation, water resistance, heat resistance, and flame resistance. As a result, it was confirmed that by using the latent curing agent, cure time of benzoxazine and bisoxazoline or epoxy resin was reduced, and cure temperature was lowered. And it was found that the curing reaction using phenol‐novolac based benzoxazine (Na) as the benzoxazine compound could proceed more rapidly than that using bisphenol‐A based benzoxazine (Ba) as the benzoxazine compound. However, the cured resins from Ba and bisoxazoline or epoxy resin using the latent curing agent showed good heat resistance, flame resistance, and mechanical properties compared with those from Na and bisoxazoline or epoxy resin using the latent curing agent. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

PVDF/PMMA composite nanofiber fabricated by electrospray deposition: Crystallization of PVDF induced by solvent extraction of PMMA component

The crystallization of poly(vinylidene fluoride) (PVDF) was observed after the poly(methyl methacrylate) (PMMA) component was extracted from the PVDF/PMMA (50/50) composite nanofiber fabricated by electrospray deposition, even though the original composite showed a completely amorphous pattern in the wide‐angle X‐ray diffraction. The content of the β‐crystal form in the crystalline region depended on the PVDF/PMMA composite ratios and the type of solvents used for the extraction of the PMMA component, e.g., chloroform and toluene. Thus, the content of the β‐crystal form can be controlled by selecting the original PVDF/PMMA composition and the solvent used to extract the PMMA component. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of Relative Position of Gears and Casing Wall Shape of Gear Box on Churning Loss under Splash Lubrication Condition—Some New Ideas

A new rotatable test rig is developed to perform oil churning loss experiments to clarify the influence of the relative position of gears and casing wall shape of gear box under splash lubrication condition. Torque losses are measured and photos are taken using a stroboscope to observe the oil behavior. Based on the test results, it has been confirmed that in addition to the well-known factors, relative position and casing wall shape have significant effects on the churning loss and should be considered in the modeling process, which has been neglected in most previous studies. In this article, the importance of the steady-state oil surface profile (SOSP) is emphasized. New ideas are proposed on how other working conditions such as immersion depth and rotation speed influence the churning loss.     

Demand forecasting for production planning in remanufacturing

The International Journal of Advanced Manufacturing Technology - Remanufacturing is effective for energy and material savings; however, production planning and control in remanufacturing are more...     

Robust and accurate prediction of thermal error of machining centers under operations with cutting fluid supply

A novel temperature measuring system named LATSIS was proposed to realize a robust and accurate prediction of the thermal deformation of machining centers, even under external disturbances such as cutting fluid supply. LATSIS enables a drastic increase in the number of sensors employed for measuring the temperature of the machine tool. Thus, the entire temperature distribution can be obtained by interpolating the measured temperature 3-dimensionally without calculating the heat conduction. A set of experiments was conducted in which the LATSIS was employed to predict the TCP error. A total of 284 sensors were placed on the machining center, and the TCP error was predicted based on the measured temperature for the situation with/without the cutting fluid supply. The results of the prediction showed good agreement with the measured TCP error even during the initial transient temperature change as well as in the cooling phase after the machine halt. The TCP error with the cutting fluid supply is accurately predicted. LATSIS was proven to be a robust and accurate method for predicting the thermal deformation of machine tools, and is a promising technology for future manufacturing systems.     

The effect of electro-degradation processing on microstructure of polyaniline/single-wall carbon nanotube composite films

Mesostructured polyaniline/single-wall carbon nanotube (PAni/SWCNT) composite film has been prepared through electrochemical polymerization/degradation processing. The microstructures of the films are observed before and after electro-degradation. Initial twisty SWCNT bundles are broken down and linked by the polymerization of PAni. Both crystalline and disordered PAni regions coexist in the PAni/SWCNT composite nanowires. The disordered regions are gradually dissolved while the crystalline regions are basically preserved after electro-degradation. The formation mechanism of the composite with special construction has been proposed. In addition, cyclic voltammetry measurements demonstrate that the electroactive performance of PAni/SWCNT composite is enhanced after electro-degradation. It is found that the specific capacitance of electro-degraded composite reaches up to 848.7 F/g, more than twice over the untreated film, which is ascribed to its profitable charge accessible interface and increased available crystalline PAni regions.     

Study on the factors in creating the IMC-free region: dissimilar metal joining of aluminium alloys to steel by a MIG-braze welding by using the advanced hot-dip aluminized steel sheet

Dissimilar metal joining of aluminium alloys to steel is generally difficult to be in practical use because of a formation of brittle intermetallic Fe–Al compound (IMC) at the interface of the joint. The authors have been researching in order to minimize the thickness of this brittle IMC in order to get excellent joint strength and have found that the formation of this brittle IMC is regionally prevented by using the advanced hot-dip aluminized steel sheet and by adopting suitable joining conditions. In particular, this paper focuses on the mechanism of creating this IMC-free region in the case of MIG-braze welding and the results obtained are as follows. (1) The creation of IMC-free region is initiated as the first process by the dissolution of the τ₅ phase (Fe–Al–Si) in the aluminized layer into the weld metal, and temperatures of more than 886 K for dissolution during MIG-braze welding and the use of filler metal for dilution of Fe and Si in τ₅ phase have significant effects. (2) In the second process, the diffusion between aluminium-alloy weld metal and base steel is restricted by AlN on the surface thin layer of the base steel which existed under 908 K temperature conditions during MIG-braze welding.