Wear characteristics of commercial gas turbine components

Wear is one of the common degradations in a commercial gas turbine. A stainless steel grade 304 (SS 304) fuel nozzle and its collar made of nickel-based superalloy (Hastelloy X) are two vital components that normally suffer from rapid wear. During an installation, the fuel nozzle is slotted into the collar of the combustion liner. In operation, these two surfaces are subjected to high pressure from the fuel combustion, hence continuously rubbing against each other causes vibrations. During the start–stop operation, these surfaces had undergone a large relative motion. The vibration is the main cause of the wear occurrence on the surfaces. Physical properties of the worn surfaces were obtained through visual observations: wear measurement, hardness and microstructure examination. Through visual observations, fretting wear was mainly suspected as the dominant wear mode, particularly after 8,000 of running hours at high temperature and vibration. In short, this paper discusses the preliminary findings of wear on the fuel nozzle and its collar. It also discusses the changes in the mechanical properties before and after the operation. Solutions for mitigating the problem were discussed.     

Hierarchical steganography using novel optimum quantization technique

Security and imperceptibility are fundamental issues for steganography. This paper presents a multi-level steganography system based on concealing and deception. Basically, the secret image is embedded in a cover image, which in turn is embedded in another higher-level cover image. Each steganography level provides additional security, with lower levels implemented using stronger steganography methods. Furthermore, in the event that the higher level steganography is compromised, it would include misleading information to deceive the attacker that he/she is successfully eavesdropping. One challenge of hierarchical system is retaining hidden data in lower level in a higher level stenographic technique. To mitigate this issue, we designed a novel technique which combines discrete cosine transform and least significant bit (LSB). The technique objective is to maximize the capacity and invisibility of the secret image with minimal modification to the cover image (at most k-bits per block). The performance (capacity and peak signal-to-noise ratio) of the proposed method has superior performance compared with LSB since it combines the benefits of 1-bit and 3-bit LSBs. Furthermore, the paper demonstrates that the secret message is successfully embedded and extracted in two-level steganography system with peak signal-to-nose ratio greater than 20 dB.     

Static and dynamic compressive properties of polypropylene/zinc oxide nanocomposites

The effect of strain rate is widely recognized as an essential factor that influences the mechanical properties of polymer matrix composites. Despite its importance, no previous work has been reported on the high‐strain rate behavior of polypropylene/zinc oxide nanocomposites. Based on this, static and dynamic compression properties of polypropylene/zinc oxide nanocomposites, with particle contents of 1%, 3%, and 5% by weight, were successfully studied at different strain rates (i.e., 0.01 s^?1, 0.1 s^?1, 650 s^?1, 900 s^?1, and 1100 s^?1) using a universal testing machine and a split Hopkinson pressure bar apparatus. For standardization, approximately 24 nm of zinc oxide nanoparticles were embedded into polypropylene matrix for each of the tested polypropylene/zinc oxide nanocomposites. Results show that the yield strength, the ultimate strength, and the stiffness properties, of polypropylene/zinc oxide nanocomposites, were greatly affected by both particle loading and applied strain rate. Furthermore, the rate sensitivity and the absorbed energy of all tested specimens showed a positive increment with increasing strain rate, whereas the thermal activation volume showed a contrary trend. In addition, the fractographic analysis and particle dispersion of all composite specimens were successfully obtained using a field emisission scanning electron microscopy. POLYM. ENG. SCI., 54:949–960, 2014. © 2013 Society of Plastics Engineers     

Optimum mechanical behavior of calcium phosphate cement/hydroxyl group functionalized multi-walled carbon nanotubes/bovine serum albumin composite using metaheuristic algorithms

Injectable calcium phosphate cements have been introduced as adjuncts to internal fixation for treating selected fractures. These cements harden without producing much heat, develop compressive strength, and are remodeled slowly in vivo. The main purpose of the cement is to fill voids in metaphyseal bone, thereby reducing the need for bone graft. However, such cements may also improve the holding strength around metal devices in osteoporotic bone. This paper presents the optimum mechanical behavior of calcium phosphate cement/hydroxyl group functionalized multi-walled carbon nanotubes/bovine serum albumin (CPC/MWCNT-OH/BSA) composites in terms of compressive strength using well-known metaheuristic optimizers. The process parameters studied were wt% of MWCNT-OH (0.2–0.5 wt%) and wt% of BSA (5–15 wt%). The obtained results from metaheuristic algorithms were compared with the results from the response surface methodology (RSM) in the literature. The results obtained from metaheuristic algorithms outperformed the results given by the RSM in terms of less error percentage and high compressive strength.     

A comparative study of lean and agile manufacturing with a related survey of current practices in the UK

In response to changing success factors and environmental pressures, companies are aspiring to break out of mass production and become lean or agile. Whereas performance enhancements of lean practices have been demonstrated, it is now the case that markets have become increasingly characterized by turbulence, a situation in which reliance on lean practices is insufficient, and that survival requires adoption of agile practices. As a result, a comparative study of lean and agile manufacturing with a related survey of current practices in the UK was carried out, the results of which is presented in this paper. The paper explored the threats to lean and the drivers of agile manufacturing. Using data from a questionnaire survey, four hypotheses were tested, which was indicative of the benefits of agile manufacturing. In contrast to their lean counterparts, agile companies paid attention to a wider range of competitive capabilities. They therefore had a lower range of mean scores on competitive capabilities. Independent sample tests of significant difference in business performance measures revealed that the agile companies consistently outperformed their lean competitors on all business performance measures studied. In addition, a wider range of competitive capabilities and performance measures of the agile companies correlated significantly and positively whilst such correlation was observed for only a narrow range of capabilities and performance measures for lean companies. The results suggest that competing simultaneously on multiple competitive capabilities enhance performance better than a rather narrow focus on cost and quality.     

Design of Nonlinear Servo Systems by the Fuzzy Method

This paper presents the design of nonlinear servo systems using the fuzzy method. The idea behind this control method is to divide the operating region of a nonlinear system into a collection of local linear servo control systems and apply the fuzzy method for calculation of the control input. The control input of each local linear servo system is calculated using the Davison–Smith method and the Hikita pole assignment method. We can prove that all states of the fuzzy servo system are bounded and that the output errors converge to zero by the Lyapunov method. Simulations on a nonlinear mass‐spring‐damper system illustrate the effectiveness of the proposed method.     

Toxicity and Metabolism of Layered Double Hydroxide Intercalated with Levodopa in a Parkinson’s Disease Model

Layered hydroxide nanoparticles are generally biocompatible, and less toxic than most inorganic nanoparticles, making them an acceptable alternative drug delivery system. Due to growing concern over animal welfare and the expense of in vivo experiments both the public and the government are interested to find alternatives to animal testing. The toxicity potential of zinc aluminum layered hydroxide (ZAL) nanocomposite containing anti-Parkinsonian agent may be determined using a PC 12 cell model. ZAL nanocomposite demonstrated a decreased cytotoxic effect when compared to levodopa on PC12 cells with more than 80% cell viability at 100 μg/mL compared to less than 20% cell viability in a direct levodopa exposure. Neither levodopa-loaded nanocomposite nor the un-intercalated nanocomposite disturbed the cytoskeletal structure of the neurogenic cells at their IC₅₀ concentration. Levodopa metabolite (HVA) released from the nanocomposite demonstrated the slow sustained and controlled release character of layered hydroxide nanoparticles unlike the burst uptake and release system shown with pure levodopa treatment.     

Inverted organic photovoltaic device with a new electron transport layer

We demonstrate that there is a new solution-processed electron transport layer, lithium-doped zinc oxide (LZO), with high-performance inverted organic photovoltaic device. The device exhibits a fill factor of 68.58%, an open circuit voltage of 0.86 V, a short-circuit current density of −9.35 cm/mA² along with 5.49% power conversion efficiency. In addition, we studied the performance of blend ratio dependence on inverted organic photovoltaics. Our device also demonstrates a long stability shelf life over 4 weeks in air.