Finite Element Analysis of 2.5D Woven Composites,Part I: Microstructure and 3D Finite Element Model

A new parameterized finite element model, called the Full-cell model, has been established based on the practical microstructure of 2.5D angle-interlock woven composites. This model considering the surface layer structure can predict the mechanical properties and estimate the structural performance such as the fiber volume fraction and inclination angle. According to introducing a set of periodic boundary condition, a reasonable overall stress field and periodic deformation are obtained. Furthermore, the model investigates the relationships among the woven parameters and elastic moduli, and shows the structural variation along with the corresponding woven parameters. Comparing the results calculated by FEM with the experiments, the veracity of calculation and reasonability based on the Full-cell model are confirmed. In the meantime, the predicted results based on the Full-cell model are more closed to the test results compared to those based on the Inner-cell model.     

Pre-annealing induced oxide barrier to suppress the over-selenization of Mo contact

Molybdenum (Mo) is commonly used as the back contact material complying well with the formation of an ohmic contact for chalcogenide thin film solar cells. However, the easy formation of an over-thick MoSe₂ layer between the Cu₂ZnSn(S,Se)₄ absorber and Mo back contact significantly deteriorates the device performance. To overcome the degradation, the effects of thermal treatment on Mo layers have been investigated in this paper. It was found that pre-annealing Mo back contacts is effective to control the growth of interfacial MoSe₂ layer during selenization. Moreover, the thickness of MoSe₂ layer could be conveniently tailored by simply varying the pre-annealing temperature. The work provides direct proof that the appearance of a thin MoO₂ layer on the top of annealed Mo film indeed acts as a temporary barrier to block the over-selenization of Mo back contact.     

焊后热处理对7A04铝合金水下搅拌摩擦焊接接头组织性能的影响

对7A04铝合金板进行水下搅拌摩擦焊接(Submerged Friction Stir Welding,SFSW),并对焊接接头进行焊后热处理(Post Weld Heat Treatments,PWHT),研究焊后热处理对接头组织性能的影响。结果表明:焊后热处理接头呈现出弥散分布的细小析出相形貌,明显优于SFSW接头呈现出的少量析出相分散分布的特征。与SFSW接头相比,焊后热处理明显改善接头的力学性能。接头焊核区的平均硬度值提高了39.7HV,抗拉强度提高了67MPa,达到母材抗拉强度的96.1%,接头的应变硬化能力增强,拉伸断口呈现微孔聚合和解理混合断裂特征。     

基于声压反射系数幅度谱匹配分析的薄层厚度和超声纵波声速双参数反演EI北大核心CSCD

针对薄层材料超声测厚过程中回波信号混叠、超声纵波声速未知导致薄层厚度无法测量的问题,提出一种基于声压反射系数幅度谱（Ultrasonic Reflection Coefficient Amplitude Spectrum,URCAS）匹配分析技术同时测量薄层厚度和超声纵波声速的方法。采用相关系数法对薄层试样实测声压反射系数幅度谱和理论声压反射系数幅度谱在超声检测有效频带范围内逐一进行匹配分析,通过反演计算得到相关系数最大值点对应的超声检测参数,最终实现薄层厚度和超声纵波声速的同时表征。利用该方法对铝合金基体上的雷达吸波涂层（Radar Absorbing Coatings,RAC）进行实验测试及信号分析。结果表明：该方法可以有效实现混叠信号中超声特征参量的提取,反演得到吸波涂层厚度与千分尺测量厚度间相对误差为2.53%-3.72%、纵波声速测量相对误差为2.51%-3.75%。     

小型滚动轴承疲劳寿命试验机

针对实际工况下小型滚动轴承疲劳寿命测试的需要,研制了一台模拟实际应用工况的小型滚动轴承疲劳寿命试验机。该试验机主要由驱动系统、加载系统及测控系统几部分组成,满足了客户针对不同特定使用工况下测定小型滚动轴承疲劳寿命的需要,具有较好的测试柔性和简便性,通过重复性试验,验证了研制的试验机具有较高的可靠性和稳定性,这一工作可以有效地评价各种小型滚动轴承在实际应用环境下的使用效能。     

婴儿辐射保暖台肤温传感器的校准

近年来婴儿辐射保暖台的校准需求越来越多,其肤温传感器是计量溯源的主要内容,但目前还没有相关的研究,本文填补了这一项空白,讨论了婴儿辐射保暖台肤温传感器的报警功能、校准方法及校准不确定度,为医疗计量的发展做出了贡献。     

热丝TIG堆焊Inconel 625层组织成形研究

采用热丝钨极惰性气体保护焊,用ENiCrMo-3型焊丝在Q235B钢管内表面进行堆焊试验。利用金相显微镜、扫描电镜、X射线衍射仪对堆焊层微观组织进行观察和元素成分分析,利用显微硬度计测定试样硬度分布。结果表明,堆焊层组织主要为γ-Ni单相奥氏体,在晶界处有碳化物析出;堆焊层组织自熔合线至顶部的基本形态依次为平面晶、胞晶、树枝晶、等轴晶及顶部横向柱状晶;熔合线附近有少量魏氏体组织形成;试样硬度自基材至堆焊层方向呈递增趋势;上层组织在晶界位置贫Cr较下层严重,从金相看其晶粒受到的侵蚀作用更明显。