Aluminium Foam Sandwich (AFS) Ready for Market Introduction

A novel production process for aluminium foam sandwich panels (AFS) is described. As an example for a serial application of AFS a support for a mobile telescope arm on a small lorry is presented and discussed.     

Micromechanics of Tension‐Compression Asymmetry of Polycrystalline Shape‐Memory‐Alloys

The asymmetry associated with martensitic transformations observed in tension/compression experiments of shape‐memory‐alloys (SMAs) is investigated on the basis of a recently suggested micromechanical model. The approach is based on crystallographic theory and utilizes a framework of energy minimization in a finite deformation context. Polycrystalline NiTi under tension demonstrates smaller phase‐transformation start‐strain, differe phase‐transformation stress‐levels and flatter phase‐transformation stress‐strain slopes than that under compression in our numerical simulation. The phase‐transformation start‐stress is followed to have a linear relationship with respect to the temperature within a certain range. These results agree well with experimental results reported in the literature.     

Werkstoffkennwerte für die Lebensdauerberechnung von Strukturen aus Stahlfeinblechen für den Automobilbau

Materials Data for Fatigue Life Calculation of Steel Sheet Structures for Automotive Engineering Within a joint project of the steel and automotive industry 17 steel sheet materials for automotive engineering in various delivery and forming conditions at temperatures of –40 °C, 22 °C and 100 °C were investigated. In the course of 37 test series strain controlled fatigue curves to crack initiation and stress‐strain‐curves under monotonic and cyclic loading were determined. All experimental data, hysteresis loops and determined cyclic properties are available in a database. A correlation between the mechanical properties from tensile tests and the properties from strain controlled cyclic experiments seems to be possible.     

Numerical modelling of void inclusions in porous media

Numerical modelling of porous flow in a low‐permeability matrix with high‐permeability inclusions is a challenging task because the large ratio of permeabilities ill‐conditions the finite element system of equations. We propose a coupled model where Darcy flow is used for the porous matrix and potential flow is used for the inclusions. We discuss appropriate interface conditions in detail and show that the head drop in the inclusions can be prescribed in a very simple way. Algorithmic aspects are treated in full detail. Numerical examples show that this coupled approach precludes ill‐conditioning and is more efficient than heterogeneous Darcy flow. Copyright © 2003 John Wiley & Sons, Ltd.     

Partition of unity enrichment for bimaterial interface cracks

Partition of unity enrichment techniques are developed for bimaterial interface cracks. A discontinuous function and the two‐dimensional near‐tip asymptotic displacement functions are added to the finite element approximation using the framework of partition of unity. This enables the domain to be modelled by finite elements without explicitly meshing the crack surfaces. The crack‐tip enrichment functions are chosen as those that span the asymptotic displacement fields for an interfacial crack. The concept of partition of unity facilitates the incorporation of the oscillatory nature of the singularity within a conforming finite element approximation. The mixed‐mode (complex) stress intensity factors for bimaterial interfacial cracks are numerically evaluated using the domain form of the interaction integral. Good agreement between the numerical results and the reference solutions for benchmark interfacial crack problems is realized. Copyright © 2004 John Wiley & Sons, Ltd.