Structure and properties of PP/SBS/glass fiber hybrid composites. Part I: Crystallization behavior and morphology

The structure development, crystallization behavior and morphology were studied in hybrid composites made with polypropylene/styrene‐butadiene‐styrene (PP/SBS) containing glass fibers (GF). The techniques applied include optical polarizing microscopy, X‐ray diffraction and scanning electron microscopy (SEM). The isothermal crystallization studies of PP/SBS/GF revealed that SBS as well as GF could act as good nucleating agents for PP. However, the nucleation efficiency of GF is much higher than that of the SBS. At high concentrations of SBS (> 30%), the crystallization rate decreases even in the presence of GF. This was attributed to the strong bonding between SBS and glass, giving rise to an intermediate layer of SBS between PP and GF, which was confirmed from the SEM of the fractured morphology of the injection molded hybrid composite. The orientation of GF was observer in the injection molded samples for certain compositions, and this was accompanied by an increase of intensities of particular diffraction peaks in the XRD.     

Mesoscale Modeling of Microstructure and Texture Evolution During Deformation Processing of Metals

The application of the finite element method to model the deformation of metals at the mesoscale to study the microstructure and texture evolution is described. The finite element discretization is applied directly to the various grains, and crystal plasticity is used as the constitutive basis to model the plastic deformation by crystallographic slip, and to evolve the slip system strength and crystal lattice orientation of the material. Applications of the methodology to detailed studies of the non‐uniform deformations of individual grains, and effects of grain interactions on the distributions of deformation and stress in the microstructure are discussed.     

New method for evaluation of kinetic parameters and mechanism of degradation from pyrolysis–GC studies: Thermal degradation of polydimethylsiloxanes

Thermal degradation of polydimethylsiloxane (PDMS) polymers having hydroxyl (PS) and vinyl (PS‐V) terminals was studied by pyrolysis‐gas chromatography (PGC) in the temperature range from 550 to 950°C. The degradation products were primarily cyclic oligomers ranging from trimer (D₃) to cyclomer D₁₁ and minor amounts of linear products and methane. The product composition varied significantly with pyrolysis temperature and extent of degradation. A new method was developed to derive a mass loss‐temperature curve (pyrothermogram, PTG) and to determine the kinetic parameters of decomposition (k, n, and E_a) from sequential pyrolysis studies. It was shown that isothermal rate constants can be derived from repeated pyrolysis data. Good agreement between the rate constants derived from the two methods validates the methodology adopted. This was further confirmed from thermogravimetric studies. The E_a values for the decomposition of PS and PS‐V derived from sequential pyrolysis were 40 ± 2 and 46 ± 2 kcal mol⁻¹, respectively. Various mechanisms for the degradation of PDMS were reviewed and discussed in relation to the PGC results. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 441–450, 1999     

Structure,growth, and morphology in para nitroaniline dispersed polymethyl methacrylate guest‐host NLO composites

The structure, growth, and morphology of composite films made by dispersing para nitroaniline (PNA) in poly(methyl methacrylate) (PMMA) was investigated with respect to different crystallization methods, composition, and application of electric field. The wide‐angle X‐ray diffraction scans showed large variations in intensity of different reflections, especially the Okl with composition and in the presence of an electric field. In addition, it also showed the occurrence of a new crystalline structure, possibly due to complex formation between PNA and PMMA. The presence of this complex was further confirmed by infrared spectroscopy and thermal analysis. In a certain range of composition (30 to 40 % PNA), spherulitic morphology was observed, which otherwise consisted of needle‐shaped crystals dispersed in amorphous matrix. The transparency of these films also depended strongly on the crystallization conditions, and highly transparent films could be obtained, even at high PNA content by application of electric field. These various results could be explained on the basis of the intermolecular interaction between PNA and PMMA, as well as preferential growth direction and orientation of the PNA crystals. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 3522–3534, 1999     

High-speed melt spinning of bicomponent fibers: Mechanism of fiber structure development in poly(ethylene terephthalate)/polypropylene system

High-speed bicomponent spinning of poly(ethylene terephthalate)(PET)(core) and poly-propylene (PP) (sheath) was carried out and the structure development in the individual components, PET and PP, was investigated. The orientation and crystallinity development in the PET component was enhanced as compared to that of the single-component spinning while the PP component remained in a low orientation state and had a pseudohexagonal crystal structure even at high take-up speeds. To clarify the mutual interaction between the two components in bicomponent spinning, a semiquantitative numerical simulation was performed. The simulation results obtained using the Newtonian fluid model showed that the solidification stress in the PET component was enhanced while that of the PP component was decreased in comparison with the corresponding single-component spinning. This is due to the difference in the temperature dependence of their elongational viscosity. Simulation with an upper-convected Maxwell model as the constitutive equation suggested that significant stress relaxation of the PP component can occur in the spinline if the PET component solidifies earlier than does PP. Based on the structural characterization results, and the simulation results, it was concluded that the difference in the activation energy of the elongational viscosity and solidification temperature between the two polymers are the main factors influencing the mutual interaction in the bicomponent spinning process. © 1996 John Wiley & Sons, Inc.     

Investigation of Mechanical Properties and Dry Sliding Wear Behaviour of Squeeze Cast LM6 Aluminium Alloy Reinforced with Copper Coated Short Steel Fibers

LM6 aluminium alloy with 2.5–10 wt% of copper coated short steel fiber reinforced composites were prepared using squeeze casting process. Microstructure and mechanical properties viz., hardness, tensile strength and ductility were investigated. Dry sliding wear behaviour was tested by considering sliding distance and load. Fracture surface and worn surface were examined using field emission scanning electron microscope (FESEM). Hardness of composites increased with increasing wt% of fiber. Tensile strength of composites increased up to 19% for 5 wt% fiber composites. Further addition of fibers decreased the tensile strength of composites. Ductility of the composites decreased with the addition of fibers into the matrix. Wt% of fibers significantly decreased the weight loss, coefficient of friction and wear rate. Also the cumulative weight loss decreased up to 57% for 10 wt% of composites compared to LM6 aluminium alloy. Fracture surface of composite tensile specimen showed dimple formation and fiber pullout. Worn surface of matrix showed long continuous grooves due to local delamination on the surface. However, worn surface of composites showed fine and smooth grooves due to ploughing rather than local delamination. Copper coated steel fiber reinforcement in LM6 aluminium alloy exhibited better mechanical properties and wear resistance compared to matrix.     

Effect of modified atmosphere packaging on structural and physical changes in buffalo meat

The effect of modified atmosphere packaging of buffalo meat on the structural parameters viz., fibre diameter, sarcomere length and myofibrillar fragmentation index and physical parameters viz., pH, drip loss and colour scores were studied. The buffalo meat was packed under aerobic, vacuum and modified atmosphere (80% oxygen+20% carbon dioxide) and stored at 4±1°C upto 21 days. The results obtained revealed that vacuum-packed buffalo meat had the lowest fibre diameter and myofibrillar fragmentation index and the highest sarcomere length, vacuum thus appears to enhance ageing. Buffalo meat packed in modified atmosphere had a low drip loss and a desirable colour. The modified atmosphere packed and vacuum-packed buffalo meat was acceptable for upto 14 days at 4±1°C.     

High temperature stability of 2.25Cr-1Mo steel during creep

The creep rapture behaviour of 2.25Cr—1Mo steel in air and in a salt mixture was studied. The salt coating, which can form a liquid phase at the test temperatures, increased the creep rate and reduced the rupture life of the material. The coating reduced the available cross-section of the material by removing the surface layers, thereby resulting in a reduction of the rupture life. Cross-sections of coated samples showed an outer oxide layer comprising oxide of the metal and precipitates of sulphide at the metal/oxide interface. This subsurface penetration of the corrodants was responsible for the early failure of the coated samples. This is typical of hot corrosion mechanisms. The formation of various carbides like M₂₃C₆ and M₆C, as observed by transmission electron microscopy, during creep reduced the creep strength of the material both in air and in the coated state. Increasing temperature enhanced the formation of these carbides with a consequent decrease in creep strength. Applied stress did not seem to play much of a role in the degree of carbide precipitation.     

Biosynthesis of silver nanoparticles by a Bacillus sp. of marine origin

This study was aimed to explore the nanoparticle synthesizing properties of a silver resistant Bacillus sp. isolated from a marine water sample. The 16SrDNA sequence analysis of the isolate proved it as a Bacillus strain. Very interestingly, the isolate was found to have the ability to form intracellular silver nanoparticles at room temperature within 24 hours. This was confirmed by the UV-Vis absorption analysis which showed a peak at 430 nm corresponding to the plasmon absorbance of silver nanoparticles. Further characterization of the nanoparticles was carried out by transmission electron microscopy (TEM) and scanning electron microscopy (SEM) analysis. The presence of silver nanoparticles with the size less than 100 nm was confirmed. These particles were found to be extremely stable as confirmed by the TEM analysis after three months of purification. So, the current study is the demonstration of an efficient synthesis of stable silver nanoparticles by a marine Bacillus strain.     

Synthesis and characterisation of soluble block copolymers from NR and TDI based polyurethanes

Soluble block copolymers from toluene diisocyanate (TDI), with chain extender diols, viz., propylene glycol (PG), 1,4-butane diol (1,4-BDO) and 1,3-butane diol (1,3-BDO), were synthesised for the first time by solution polymerisation. Maintaining low hard segment content and keeping optimum NCO/OH ratio, formation of linear, flexible elastomers is achieved. They were characterised by spectral, thermal, microscopic and stress–strain analysis. The dilute solution properties of these block copolymers dissolved in tetrahydrofuran (THF) are studied by viscometry and gel permeation chromatography (GPC). IR and NMR spectral data support the notion that a chemical reaction leads to block copolymerisation. Differential scanning calorimetric (DSC) analysis showed a soft segment glass transition temperature around −58°C and a hard segment glass transition temperature between 75 and 70°C for these samples. This observation and two-stage thermal decomposition of the samples in thermogravimetric analysis (TGA) clearly indicate that the block copolymers are completely phase-segregated systems. SEM indicates the amorphous heterophase morphology of the samples.