Friction stir butt welding of A5052-O aluminum alloy plates

Friction stir butt welding (FSW) between A5052-O aluminum alloy plates with a thickness of 2 mm was performed.The rotation speeds of the welding tool were 2000 and 3000 r/min,respectively.The traverse speed was ranged from 100 mm/min to 900 mm/min.The defect-free welds with the very smooth surface morphology were successfully obtained,except for at the welding condition of 3000 r/min and 100 mm/min.The onion ring structure was observed in the friction-stir-welded zone (SZ) at the condition of 2000 r/min and 100 mm/min.For all the welding conditions,the grain size of the SZ was smaller than that of the base metal,and was decreased with the decrease of the tool rotation speed and with the increase of the tool traverse speed.The stir zone exhibited higher average hardness than the base metal.The decrease of the tool rotation speed and the increase of the tool traverse speed resulted in the increase in the average hardness of the SZ.The tensile strength of the FSWed plates was similar to that of the base metal,except for at the welding condition of 3000 r/min and 100 mm/min.The total elongation of the FSWed plates was lower than that of the base metal.     

Interface characterization of Al/Cu 2-ply composites under various loading conditions

The effects of reduction ratio during roll bonding on the microstructural evolution at interface and subsequent mechanical properties of roll-bonded Al/Cu 2-ply sheets were investigated. The interface microstructures for several Al/Cu 2-ply sheets fabricated under different reduction ratios between 30% and 65% were verified by transmission electron microscopy (TEM). Taking the difference of interface microstructure into consideration, 3-point bending and peel tests were performed for obtaining flexural and bonding strengths for Al/Cu 2-ply sheets. The effect of the quantified areas of metallurgical bonding at interfaces on the bonding strength was also discussed. The results show that both the bonding and flexural strengths for Al/Cu 2-ply sheets are reduced by decreasing the reduction ratio during the roll bonding process, which is strongly correlated with the interface microstructure. This was especially verified by observing the interface delamination from the 3-point bent samples.     

AN INVESTIGATION ON THE EFFECT OF MANGANESE SPECIFICATION IN BASIC OPEN HEARTH PROCESS

本文结合生产研究了鞍钢碱性平爐冶炼重轨和无缝等碳素镇静钢的锰制度.研究结果指出:就上述鋼种而言,熔炼过程中的锰制度对钢中氧、硫含量以及轧制的成品質量並没有实际影响,换句话说,并没有必要规定熔池含锰量高於一定水平(>0.15—0.2%Mn).相反地,熔池含锰较高或在熔炼过程中加入锰铁均使降碳速度趋於缓慢,从而延长了熔炼时间.因此,只要高炉铁水中含硫量能够合乎规定,用低锰生铁作原料对炼钢並无害处.通过高爐生产数据分析,说明在鞍钢的操作条件下完全有可能生产含锰低而含硫合乎上述规定的铁水,应该认为用低锰生鉄冶炼重轨和无缝类型的优質鋼是切实可行的.     

ON THE IMPROVEMENT OF THE QUALITY OF BALL-BEARING STEEL L THE EFFECT OF SMELTING AND CASTING PRACTICE ON NON-METALLIC INCLUSIONS IN BALL-BEARING STEEL

本文是提高滚珠轴承钢质量研究工作的第一部分。研究了碱性电弧炉内不同脱氧制度和浇铸条件对于钢中非金属夹杂物类型和数量的影响设及冶炼和浇铸过程中夹杂物的变化。 试验结果指出,采用下列操作制度可以显著改善滚珠钢中非金属夹杂物: 扒氧化渣后用硅锰合金预脱氧,然后用电石直接造电石渣,保持40分钟以上,还原后期用硅铁粉或电石继续进行扩散脱氧,出钢前炉渣必须变白,采用先出渣后出钢的办法,使渣钢在盛钢桶内得到很好的混合,进一步改善钢中非金属夹杂物。加铝量应在0.5公斤/吨以上。 结果证实,使用焦油处理过的优质盛钢桶内衬砝和汤道砝可以减少外来夹杂物。钢中氮化钛的来源是铁合金中含钛,所以在冶炼优质滚珠钢时应该选用不含钛的铁合金。     

鼓泡床内气泡-液体两相湍流代数应力模型的数值模拟

现有的气泡 -液体两相流动的数值模拟中 ,或者不考虑湍流 ,或者仅仅考虑液体湍流 ,但是直接模拟和PIV测量结果都表明气泡由于尾迹的作用有强烈的湍流脉动 .本文首次推导和封闭了同时模拟气泡湍流脉动和液体湍流脉动的二阶矩输运方程两相湍流模型 ,并在此基础上建立了代数应力气泡 -液体两相湍流模型 .用代数应力模型模拟了二维矩形断面鼓泡床内气泡 -液体两相流动 .预报结果给出了气泡和液体两相速度场、两相Reynolds应力及湍动能分布和气泡体积分数分布 .模拟结果与PIV测量结果符合很好 ,表明了模型的合理性 .研究结果表明 ,原先静止的液体在气泡因浮力而产生的上升运动的作用下产生回流流动 ,而气泡则只有上升运动 .气泡速度始终大于液体速度 .在床内气泡湍流脉动确实始终很强烈 .液体则由于气泡的作用以及自身速度梯度产生的双重作用而发生湍流脉动 .气泡的脉动显著地大于液体的脉动 .两相湍流脉动都是各向异性的 ,而且气泡湍流脉动的各向异性比液体的更强烈     

Fabrication of cast carbon steel with ultrafine TiC particles

The carbon steels dispersed with ultrafine TiC particles were fabricated by conventional casting method. The casting process is more economical than other available routes for metal matrix composite production, and the large sized components to be fabricated in short processing time. However, it is extremely difficult to obtain uniform dispersion of ultrafine ceramic particles in liquid metals due to the poor wettability and the specific gravity difference between the ceramic particle and metal matrix. In order to solve these problems, the mechanical milling (MM) and surface-active processes were introduced. As a result, Cu coated ultrafine TiC powders made by MM process using high energy ball milling machine were mixed with Sn powders as a surfactant to get better wettability by lowering the surface tension of carbon steel melt. The microstructural investigations by OM show that ultrafine TiC particles are distributed uniformly in carbon steel matrix. The grain sizes of the cast matrix with ultrafine TiC particles are much smaller than those without ultrafine TiC particles. This is probably due to the fact that TiC particles act as nucleation sites during solidification. The wear resistance of cast carbon steel composites added with MMed TiC/Cu-Sn powders is improved due to grain size refinement.     

Laser transformation hardening on rod-shaped carbon steel by Gaussian beam

Laser transformation hardening(LTH) is one of the laser surface modification processes. The surface hardening of rod-shaped carbon steel (SM45C) was performed by lathe-based laser composite processor with Gaussian-beam optical head. The LTH characteristics by dominant processes, longitudinal and depth directional hardness distributions and behaviors of phase transformation in hardened zones were examined. Especially, two concepts of circumferential speed and theoretical overlap rate were applied. When laser power increased or circumferential speed decreased, the surface hardening depth gradually increases due to the increased heat input. Moreover, the longitudinal hardness distribution particularly shows periodicity of repetitive increase and decrease, which results from tempering effect by overlap. Finally, the feasibility of laser transformation hardening is verified by using the beam with Gaussian intensity distribution.     

ANGIOTENSIN I-CONVERTING ENZYME (ACE) INHIBITORY PEPTIDES FROM WHEY FERMENTED BY LACTOBACILLUS SPECIES

From 2% (w/w) whey powder in growth media, inhibitory peptides against angiotensin I-converting enzyme (ACE) were studied with nine Lactobacillus species. Lb. brevis, Lb. helveticus and Lb. paracasei were proved to be the most effective strains in liberating ACE inhibitory peptides from whey protein. The inhibition rates of these peptides against ACE ranging from 93.3 to 100%. Several distinct peaks were eluted when the whey proteins were fractionated on a Delta Pak C₁₈ column by reversed phase-high performance liquid chromatography (RP-HPLC). Among ACE inhibitory activities of 14 peptides purified by dialysis and by fractionation using RP-HPLC, two peptide fractions (H5 and H7) of Lb. helveticus showing IC₅₀ values of 5.3 and 7.8 were the most potent ACE inhibitors.
All of these peptides including some other peptides (H1 and B1), having strong inhibitory activities against ACE were pentapeptides positioning with Ala at their N-terminal and these petapeptides had mostly hydrophobic (Pro, Val and Leu) or aromatic (Phe) amino acids at the C-terminal.

PRACTICAL APPLICATIONS

There is a significant amount of research and interest in developing and charactering the peptides that inhibit angiotensin I-converting enzyme (ACE) activity as these natural products may have a role in blood pressure control in man. This study revealed that the identification of peptides, mostly composed of pentapeptides following fermentation of whey protein in growth medium with different strains have the ACE inhibitory activities. These peptides may have antihypertensive effect as natural and safe nutraceutical/functional ingredients, though the exact potency of the pentapeptides isolated in this experiment has not been determined.     

Electrochemical characteristics of phosphorus doped Si-C composite for anode active material of lithium secondary batteries

Phosphorus doped silicon-carbon composite particles were synthesized through a DC arc plasma torch. Silane(SiH₄) and methane(CH₄) were introduced into the reaction chamber as the precursor of silicon and carbon, respectively. Phosphine(PH₃) was used as a phosphorus dopant gas. Characterization of synthesized particles were carried out by scanning electron microscopy(SEM), X-ray diffractometry(XRD), X-ray photoelectron spectroscopy(XPS) and bulk resistivity measurement. Electrochemical properties were investigated by cyclic test and electrochemical voltage spectroscopy(EVS). In the experimental range, phosphorus doped silicon-carbon composite electrode exhibits enhanced cycle performance than intrinsic silicon and phosphorus doped silicon. It can be explained that incorporation of carbon into silicon acts as a buffer matrix and phosphorus doping plays an important role to enhance the conductivity of the electrode, which leads to the improvement of the cycle performance of the cell.