回转窑轮带在受接触力时的非线性有限元仿真

用有限元非线性分析方法，建立回转窑轮带和托轮接触有限元分析模型；并通过编程计算出轮带和托轮的最佳接触刚度；通过仿真，可绘出整个轮带的应力分布图和变形图。与理论算法比较，此方法所得结果更直接，观察结果更方便，且与理论结果很相近。     

Application of a Novel Method for Machine Performance Degradation Assessment Based on Gaussian Mixture Model and Logistic Regression

The currently prevalent machine performance degradation assessment techniques involve estimating a machine’s current condition based upon the recognition of indications of failure features,which entail complete data collected in different conditions.However,failure data are always hard to acquire,thus making those techniques hard to be applied.In this paper,a novel method which does not need failure history data is introduced.Wavelet packet decomposition(WPD) is used to extract features from raw signals,principal component analysis(PCA) is utilized to reduce feature dimensions,and Gaussian mixture model(GMM) is then applied to approximate the feature space distributions.Single-channel confidence value(SCV) is calculated by the overlap between GMM of the monitoring condition and that of the normal condition,which can indicate the performance of single-channel.Furthermore,multi-channel confidence value(MCV),which can be deemed as the overall performance index of multi-channel,is calculated via logistic regression(LR) and that the task of decision-level sensor fusion is also completed.Both SCV and MCV can serve as the basis on which proactive maintenance measures can be taken,thus preventing machine breakdown.The method has been adopted to assess the performance of the turbine of a centrifugal compressor in a factory of Petro-China,and the result shows that it can effectively complete this task.The proposed method has engineering significance for machine performance degradation assessment.     

香港地区应用干式风机盘管系统节能和室内空气品质分析

冷板辐射加置换通风空词系统在保证室内环境的前提下比常规全空气空调系统节能,但在天气湿热的香港地区应用会出现冷板凝露现象,且采用置换通风方式,风量有限从而影响热舒适性.本文将干式风机盘管系统与独立除湿通风系统组合应用于香港地区办公楼,干式风机盘管系统处理室内显热负荷,独立除湿通风系统承担室内湿负荷和室外全热负荷.采用EnergyPlus软件模拟分析了该空调系统在香港地区某办公楼中的使用性能,结果表明该系统能很好地控制室内温、湿度,特别是湿度,与常规全空气空调系统相比,全年节能达10.3%.     

电镀锌钢材表面物理气相沉积Zn-Mg合金镀层的电化学性能(英文)

锌合金镀层由于具有较强的耐腐蚀性能而得到广泛的关注,特别是Zn-Mg合金镀层,其耐腐蚀性能能得到显著提高。采用气相沉积方法制备不同镁含量的Zn-Mg合金镀层,研究Zn-Mg合金镀层中镁含量对其耐腐蚀性能的影响。在3%NaCl溶液中进行浸泡试验、动电位测试和电偶腐蚀试验,研究不同Mg含量镀层的耐腐蚀性能。结果表明,Zn-Mg合金镀层的耐腐蚀性能与Mg含量显著相关,镀层的腐蚀电位随着Mg含量的增加而降低,但是腐蚀电流密度却升高,直至15%Mg含量;在Zn-Mg合金镀层中存在钝化区。     

Interface characterization of Al/Cu 2-ply composites under various loading conditions

The effects of reduction ratio during roll bonding on the microstructural evolution at interface and subsequent mechanical properties of roll-bonded Al/Cu 2-ply sheets were investigated. The interface microstructures for several Al/Cu 2-ply sheets fabricated under different reduction ratios between 30% and 65% were verified by transmission electron microscopy (TEM). Taking the difference of interface microstructure into consideration, 3-point bending and peel tests were performed for obtaining flexural and bonding strengths for Al/Cu 2-ply sheets. The effect of the quantified areas of metallurgical bonding at interfaces on the bonding strength was also discussed. The results show that both the bonding and flexural strengths for Al/Cu 2-ply sheets are reduced by decreasing the reduction ratio during the roll bonding process, which is strongly correlated with the interface microstructure. This was especially verified by observing the interface delamination from the 3-point bent samples.     

Study of residual stresses in tailor rolled blanked Al5J32-T4 sheets

Several automotive parts such as door panels have been manufactured by using load-adapted blanks for crash optimization and weight minimization.Recently, Tailor Rolled Blanks (TRB) has been introduced to remove the disadvantages of a welding process which was used in joining panel components.TRB offers better structural design capabilities due to the seamless transitions on the panels with different thicknesses.In spite of the advantages of the process, TRB leaves internal stresses in the panel.This residual stresses lower the formability of Tailor Rolled Blanked (TRBed) parts and cause cracks near severe curvature during subsequent forming processes.In this research, the residual stresses of TRBed Al5J32-T4 sheets were studied by X-ray stress analysis, and also microstructure was observed along the rolling direction.In addition, heat treatment was done after TRB process in order to compare the residual stresses to that of the TRBed sheets before the heat treatment.     

弹性基体磨具的磨抛轨迹与表面加工质量研究

目的 解决以光学玻璃为代表的硬脆材料加工效率与表面质量难以同时得到保证的共性问题。方法 以弹性基体工具磨削抛光技术为基础,分析弹性接触区域内有效工作磨粒的运动行为。基于Preston方程材料去除模型,研究磨抛过程中磨抛接触区域的接触面积、速度分布、多颗磨粒的运动轨迹。基于运动学模型,探究磨抛过程中磨具的运动学参数、磨粒浓度及排布特征等因素对磨粒磨抛轨迹的影响,采用磨具与工件接触区域磨粒运动轨迹相对面积占比和变异系数表征磨粒运动轨迹分布的均匀性,并建立基于轨迹均匀性的加工表面质量评价方法,优化工艺参数。以石英玻璃为加工对象,以硅橡胶中混入金刚石磨粒为基体,通过正交实验研究不同参数对工件表面质量的影响。结果 仿真结果表明,选取自转速度为300 r/min、进给速度为1 mm/s、磨抛进动角为15°,磨粒浓度及排布采用1 mm磨粒理论间距,此时获得的最大磨粒运动轨迹相对面积占比为96.46%,最小变异系数为0.375。通过实验,得到了选取磨抛工艺参数中的最佳参数组合,自转速度为1 200 r/min,进给速度为1 mm/s,磨抛进动角为15°~20°,磨粒浓度及排布采用磨粒间距1 mm,该组合可将工件的表面粗糙度由1.078 μm降至0.057 μm,材料去除率为3.8×10⁸ μm³/min。结论 磨粒运动轨迹的密集程度与自转速度、磨粒浓度及排布呈正相关,与进给速度呈负相关,在考虑加工成本的前提下,采用高自转速度、高磨粒浓度、低进给速度及15°~20°的进动角可以获得密集且均匀的磨粒运动轨迹,提高了工件的表面质量和材料去除效率。     

提高虚拟车削仿真质量的工件建模方法

根据车削加工工件的几何外形和成形特点 ,提出了包含加工误差信息的回转体类工件半剖轮廓多边形建模方法和记录、组织加工误差信息的刀具轨迹法。在虚拟加工中 ,刀具扫描体被简化表示为刀具扫描体轮廓多边形 ,简化了仿真计算。同时还对加工过程仿真和反映加工误差的已加工表面形貌的构建等关键问题进行了研究。该建模方法在VMIS虚拟加工与检测系统中获得了应用     

有限区间内设备顺序预防性维护策略研究

为了克服等周期维护模型忽略设备可靠性要求,以及长期运行期望维护周期模型忽略设备特定阶段维护需求的缺点,通过引入基于役龄递减因子和故障率递增因子的混合式故障率演化规则,建立了有限区间内基于设备可靠性的顺序预防性维护优化模型,并以威布尔分布为例,利用仿真方法对其进行了优化。仿真结果显示,该模型可使设备的维护周期呈递减之势,反映了设备在某一特定阶段的可靠性需求。     

奥氏体化时间对AISI 4340钢贝氏体连续转变动力学的影响

利用AISI 4340钢热膨胀实验,研究了奥氏体化时间对贝氏体连续转变动力学的影响.将热膨胀试样加热到950℃,经10-120min奥氏体化,在20s内迅速冷却到550℃,在随后的120min缓慢冷却到350℃,然后以100℃/s迅速冷却至室温.贝氏体连续冷却转变起始温度（Bs）和50%转变温度（Bm）随奥氏体化时间而显著增加,贝氏体相变结束温度（Bf）几乎不变.Bs可能与AlN等碳、氮化合物粒子在原奥氏体晶界的析出及合金元素的作用有关.贝氏体连续冷却转变速率随贝氏体体积分数的变化可以分成三个阶段：快速增长阶段、缓慢减小阶段和快速减小阶段.产生这种现象的原因可能是由于在连续转变过程中温度的降低、碳的扩散及合金元素的作用等造成的.