基于加工尺寸检测数据的刀具磨损及寿命研究

在对机械加工尺寸跟踪检测和对检测数据进行建模分析的基础上，提出对刀具磨损状况及寿命进行估计和预测的新途径；将加工质量控制与刀具监控统一起来，为自动化机械加工设备的换刀决策提供了一种新方法。     

模拟水中硫离子对不锈钢钝化膜破坏作用的光电化学研究

采用光电化学方法研究了模拟冷却水中硫离子对不锈钢钝化膜的破坏作用.结果表明,不锈钢钝化膜显示n-型光响应,最大吸收峰出现在310 nm处.不锈钢钝化膜在电位约-0.35 V开始出现光电流,随电位升高,光电流增大.钝化膜禁带宽度Eg随电位的升高而减小,并逐渐向铁氧化物的Eg靠近.模拟冷却水中加入硫离子使不锈钢钝化膜的光电流增大,Eg减小.硫离子的浓度越大,测得的光电流越大,而Eg越小,这可归因于钝化膜膜电阻的降低及钝化膜中氧化铬含量的减少.     

提高离心球墨铸铁管水泥内衬质量的方法

分析影响离心球墨铸铁管水泥内衬质量的因素,对水泥内衬质量不稳定,内衬层厚度不均匀,水泥中间起泡,衬层密实度不够,内裂、离鼓严重,衬层内壁有泪痕等质量缺陷,针对性地采取措施,加强人力资源管理和考核,对承口挡轮、托压轮、搅拌机等相应设备进行改造,对养生池进行扩建,攻关后水泥衬层一级品率由原来的64%提升到99%,取得了预期的效果。     

Electrochemical and microstructural characterization of cyclic redox behaviour of SOFC anodes

The oxidation of Ni to NiO in solid oxide fuel cell (SOFC) anode will result in large bulk volume change, which may change the interfaces of the two phases in the anode cermet and thus may cause significant performance degradation. The reduction and oxidation (redox) of the Ni/YSZ cermet were studied at 800 ℃. Anodic polarization measurements were performed before and after redox cycles. The anode current density at an overpotential of 100 mV kept decreasing during the whole redox treatment. It decreased from 19.11 to 7.95 mA·cm-2 after two redox cycles. Anode supported unit cell was assembled for cell's discharge measurements. Cell performance declined after each redox cycle. The maximum power density decreased from 126.28 to 40.32 mW·cm-2 . The microstructural changes after redox cycling were recorded using scanning electron microscopy (SEM). The results reveal that after re-oxidation, the Ni gets coarse and has a higher porosity; the nickel network structure turns to be desultory.     

石墨颗粒表面化学镀铜研究

为了充分利用Cu的导电性能，碳石墨的润滑性能，改善Cu/C的润湿性，用化学镀铜的方法成功地对石墨颗粒表面进行镀覆，详细地研究了镀铜液组分及工艺与石墨颗粒表面镀铜层厚度、沉积速率的关系，并得出较好的组分工艺方案，采用优化工艺可以得到平均厚度约7．1μm的镀铜层。同时应用X射线、金相显微镜、扫描电镜及电子探针对镀铜层的厚度、表面形貌、镀铜层与基体的界面进行了全面观察。分析表明，Cu/C界面存在过渡层，界面成锯齿状，机械冶金结合的特征十分明显，改善了铜碳界面的相溶性。     

Mechanism and prediction of failure of diamond films deposited on various substrates by HFCVD

Diamond films were deposited on the WC-Co cemented carbide and Si3N4 ceramic cutting tool substrates by hot-filament-assisted chemical vapour deposition. The adherence property of diamond films was estimated using the critical load (Pcr) in the indentation test. The adhesive strength of diamond films is related to the intermediate layer between the film and the substrate. Poor adhesion of diamond films to polished cemented carbide substrate is owing to the formation of graphite phase in the interface. The adhesion of diamond films deposited on acid etched cemented carbide substrate is improved, and the peeling-off of the films often happens in the loosen layer of WC particles where the cobalt element is nearly removed. The diamond films' adhesion to cemented carbide substrate whose surface layer is decarbonizated is strengthened dramatically because WC phase forms by reaction between the deposited carbon and tungsten in the surface layer of substrates during the deposition of diamond, which results in chemical combination in the film-substrate interface. The adhesion of diamond films to silicon nitride substrate is the firmest due to the formation of chemical combination of the SiC intermediate layer in the interfaces. In the piston-turning application, the diamond-coated Si3N4 ceramic and the cemented carbide cutting tools usually fail in the form of collapsing of edge and cracking or flaking respectively. They have no built-up edge(BUE) as long as coating is intact.As it wears through, BUE develops and the cutting force on it increases 1 - 3 times than that prior to failure. This can predict the failure of diamond-coated cutting tools.     

航空维修用手持式智能超声探伤仪的研制

针对海军飞机原位探伤需要,应用超声检测和计算机技术,采用嵌入式系统,结合C语言编程,研制了手持式智能超声探伤仪,并对某型直升机尾桨叶大梁裂纹试件进行了探伤试验.结果表明仪器达到了设计要求,可用于海军各型飞机的超声探伤.     

45钢的离子氮碳共渗-离子渗氧复合处理

研究了45钢离子氮碳共渗-离子渗氧复合处理工艺。试验表明，45钢经离子氮碳共渗-离子渗氧复合处理后，表层可获得化合物和氧化物的复合层，该复合处理可以明显提高45钢的耐磨性。     

多点位控制压边数值模拟研究

板料冲压成形的主要缺陷是起皱和撕裂 ,当模具的几何形状确定后 ,压边力是关键的成形控制参数 ,它不仅是凸模行程或时间的函数 ,还应随压边位置的不同而变化。确定拉深过程中板料各部位所需压边力的变化规律 ,可实现压边力的优化控制 ,对复杂拉深件如汽车覆盖件的成形尤为有利。该文以非轴对称抛物面车灯反光罩为例 ,采用DYNAFORM软件对其成形过程进行了数值模拟 ,比较了均布控制压边力和多点位控制压边力对成形的影响     

人体关节结构的选择性网格简化方法

为了提高人体关节弹性护具的结构设计和分析效率，保证计算精度，文章提出了选择性进行网格简化的方法。针对关节运动过程中网格变化的性质不同，该方法首先根据关节运动前后网格的变化，将网格划分为处于拉伸和压缩区域的两类网格，然后对拉伸区域的网格进行简化，而保持原有压缩区域网格的分辨率。与对全体网格进行简化的方法相比，这种选择性网格简化方法非常有利于弹性护具应变能计算过程中对扭心的判断，在提高了弹性护具设计效率的同时，保证了计算精度。