A study of the corrosion properties of plasma nitrocarburized and oxidized AISI 1020 steels

Plasma nitrocarburized AISI 1020 steels were oxidized for 15, 30 and 60 min to evaluate their corrosion and microstructural properties. After plasma nitrocarburizing for 3 h at 570°C in a gas mixture comprising 85 vol.% N₂, 12vol.% H₂ and 3 vol.% CH₄, the compound layer composed of ɛ-Fe_2–3(N,C) and γ’-Fe₄(N,C) phases and the diffusion layer above the matrix were observed. The top oxide layer, consisting mainly of magnetite (Fe₂O₄) and hematite (Fe₂O₃) phases, forms after post-oxidation treatment at 500°C. However, the oxide layer was severely degraded by spallation as a result of increases in post-oxidizing time. The difference in corrosion resistance should be attributed to the thickness of the top oxide layer, which was governed by post-oxidizing time.     

Preparation and characterization of rubber‐toughened poly(trimethylene terephthalate)/organoclay nanocomposite

Rubber‐toughened poly(trimethylene terephthalate) (PTT)–organoclay nanocomposite (RTPTTCN) was prepared by a melt mixing technique. The rubber‐toughened PTT (RTPTT) was made by blending it with ethylene propylene diene terpolymer (EPDM) and with a small amount of maleated EPDM as a compatibilizer. XRD and TEM analysis indicated that the RTPTTCN forms a partially exfoliated nanocomposite. It was observed from SEM analysis that the clay nanoparticles induced a reduction of rubber particle size in the PTT matrix. Tensile and dynamic mechanical analysis indicated that the clay nanoparticles enhance the stiffness of the RTPTT without adversely affecting its toughness. Melt rheological studies revealed that the nanocomposites exhibited strong shear thinning behavior, and a percolated network of the clay particles was formed. It was also observed from DSC that the clay nanoparticles caused an increase in the nonisothermal crystallization temperature of the PTT. POLYM. ENG. SCI., 47:863–870, 2007. © 2007 Society of Plastics Engineers     

Effect of the addition of fluoride on the conditional solubility of alumina in LiCl-KCl eutectic melt

Owing to its well-known high complexing power toward Al³⁺ ion, fluoride ion is able to increase the solubility of alumina in alkali chloride melts. To determine the extent of this effect, the formation of aluminium(III) fluoro-complexes was studied potentiometrically in LiCl-KCl eutectic at 470°. But the sodium fluoride addition appeared to produce not only the complexation effect but also a mineralization effect on alumina. So, the thermodynamical stability of alumina formed in this melt by precipitation from aluminium chloride with carbonate ion (oxide anion donor) depends on the fluoride ion concentration. These two effects explain the solubility variation of alumina in the LiCl-KCl eutectic + NaF mixtures. A pF^? - pO^2? diagram, which represents the stability area of the various aluminium (III) species is established, and leads to some conclusions concerning the electrowinning of aluminium from molten chloride melts.The cumulative formation constants of the aluminium(lII) fluoro-complexes (AlF^3?i_i) have been obtained, whose values are the following: 2.5 ± 0.4, 4.7 ± 0.6, 5.7 ± 0.5, 7.5 ± 0.4, 8.0 ± 0.5, 9.0 ± 0.6, respectively for i = 1, 2, 3, 4, 5 and 6. It has been shown that oxyfluoride species such as AlOF^1?j_i does not exist. The solubility products of gamma and alpha-alumina have been determined and are equal to 10^?42.9 and 10^?44.0 respectively (all the constants are given in the molality scale). They differ widely from the solubility product of the alumina obtained in the absence of fluoride ion, ie 10^?27.4.     

Sol-Gel Alumina Coating for Improved Cyclic Oxidation Resistance of Silicon Nitride

A 25 nm thick α-alumina layer was deposited on a turbine-grade silicon nitride by sol-gel dip coating and subsequent heat treatment in air at 1200°C. This layer had a nanometer grain structure. Silicon nitride protected by this thin layer showed a significant improvement in oxidation resistance over its uncoated counterpart after 200 cyclic exposures in air at 1250°C. The oxide layer grown on the coated silicon nitride also exhibited superior surface morphology, compared with the uncoated silicon nitride.     

A novel spin-finishing method for antistatic modification of polyester fiber. Surface reaction onto amine-containing copoly(amide-ethers) blended with polyester fiber

Copoly(amide-ethers) containing two types of tertiary amine units were made as antistatic modifiers for poly(ethylene terephthalate) (PET) fibers. The filaments of the copolymers were melt-spun and reacted with three alkylating agents in order to quaternize the tertiary amine into a sulfo-betaine, a carbobetaine, and an ammonium ion. The apparent electric resistivity of the filaments was greatly reduced by this reaction, being in the range of 10⁶ to 10⁸ Ω/cm. However, because these quaternized copolymers incurred decomposition during blend spinning with PET, a blend PET fiber containing one type of copoly(amide-ether) was melt-spun and subjected to quaternization of the amino groups as well as to surface crosslinking with various alkylating and epoxy agents. The quaternized blend fibers obtained showed improved antistatic properties compared with the original blend fiber. Particularly, the fibers crosslinked with epoxy compounds were found to have the best antistatic properties that had ever been attained with this type of modification. The antistatic properties were retained even after dyeing, because both hydrophilic and ionic groups had been effectively immobilized on the surface. Since this quaternization and crosslinking could be conducted on-line with spinning and drawing within a short reaction time, this modification technique is called “spin-finishing method”, which should be superior to the conventional methods in terms of cost performance and productivity.     

Surface crosslinking of high‐density polyethylene beads in a modified plasma reactor

High‐density polyethylene (HDPE) beads were successfully surface‐crosslinked in a modified plasma reactor. The modified plasma reactor treats large amounts of beads, which are uniformly surface‐crosslinked. In this study, effects of the gas pressure, radio‐frequency (RF) power, and the treatment time on the degree of surface crosslinking were systematically investigated. Degree of surface crosslinking was measured by solvent extraction method (boiling xylene method, BXM). The gel content of plasma‐treated HDPE increases from 0.0 to 1.05% within 10 min at 100 mTorr, 200 W. FTIR and DSC analyses show that the crosslinked layer after plasma treatment is limited only at HDPE surface without changing the bulk thermal property of HDPE. Through the analysis of FTIR, it was confirmed that main peaks corresponding to CH₂ bands were decreased and two peaks corresponding to CF₂ and CF₃ were observed after plasma surface modification. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2921–2929, 2002; DOI 10.1002/app.10295     

Thermal behavior and the determination of the polymer-polymer interaction parameter of polycarbonate and a thermotropic liquid crystalline polymer blends

Summary The surface modification of low-density polyethylene(PE) by liquid phase photograft polymerization with acrylic acid(AA), acrylamide(AM) and glycidyl methacrylate(GMA) was described. The grafting of AA and AM was proved and characterized by electron spectroscopy for chemical analysis(ESCA). It was found that fully hydrophilic surface can be obtained in very short irradiation time. With ESCA and attenuated total reflection infrared spectroscopy(ATR-IR), it can be confirmed that bifunctional monomer GMA was grafted onto the PE film surface. Through further reaction with GMA grafted film, heparin and protamine were immobilized onto the grafted film surface.     

Water sorption of poly(vinyl alcohol)/ poly(diallyldimethylammonium chloride) interpenetrating polymer network hydrogels

Temperature‐responsive interpenetrating polymer network (IPN) hydrogels constructed with poly(vinyl alcohol) and poly(diallyldimethylammonium chloride) using the sequential IPN method were studied. The characteristics of IPN hydrogels were investigated using the dynamic vapor sorption system. IPN hydrogels exhibited a relatively high sorption ratio, 180–360% at room temperature. The sorption ratio of hydrogels depended on temperature. Diffusion coefficients were calculated according to the Fickian Law at several temperatures. The apparent activation energy was 5.43 kJ mol^?1, which corresponds to typical diffusion processes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1389–1392, 2003     

Development of refinery scheduling system using mixed integer programming and expert system

This paper presents a hybrid refinery scheduling system combining mathematical programming model and expert system. Mixed-integer linear programming models for crude oil movement between units are merged into the expert system that is for qualitative issues concerning crude vessel unloading operations. The target problem ranging from the crude unloading to the crude charging to distillation towers is decomposed into several module problems for efficiency. Compared with existing scheduling approaches for oil movement, the proposed hybrid refinery scheduling system is very effective in dealing with timing decisions involving vessel unloading operations due to the advantages of an expert system. Since the proposed scheduling system can generate solutions so fast, it is expected to play a key role in the real processes. This paper is dedicated to Professor Wha Young Lee on the occasion of his retirement from Seoul National University.     

Characteristics of electrical responsive chitosan/polyallylamine interpenetrating polymer network hydrogel

An interpenetrating polymer network (IPN) hydrogel composed of chitosan and polyallylamine exhibited electric‐sensitive behavior. The chitosan/polyallylamine IPN hydrogel was synthesized by radical polymerization using 2,2‐dimethoxy‐2‐phenylacetophenone (DMPAP) and methylene bisacrylicamide (MBAAm) as initiator and crosslinker, respectively. The swelling behavior of the IPN was studied by immersion of the gel samples in aqueous NaCl solutions at various concentrations and pHs. The swelling ratio decreased with increasing concentration and pH of electrolyte solution. The stimuli response of the IPN hydrogel in electric fields was also investigated. When a swollen the IPN was placed between a pair of electrodes, the IPN exhibited bending behavior in response to the applied electric field. The IPN also showed stepwise bending behavior depending on the electric stimulus. In addition, thermal properties of the IPN were investigated by differential scanning calorimetry (DSC) and dielectric analysis (DEA). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2290–2295, 2002