Pulsed flow for enhanced cleaning in food processing

The use of slow (～1 Hz) flow oscillation imposed on a stationary flow of liquid has been shown to enhance shear stresses imposed on a surface and to mitigate fouling or enhance cleaning. Examples of the application of pulsed flow are presented in this paper. A new measuring technique in combination with tailored CFD simulations was developed for monitoring the cleaning of complex piping equipment with pulsed flow. A time-independent and isotropic approach to model the wall shear stress is introduced. The optical monitoring procedure uses a model food soil consisting of starch as matrix material and phosphorescent zinc sulfide crystals as optical tracer. Investigations of pulsed flow cleaning published prior to this work focused on tests with straight pipes, whereas difficulties in industrial cleaning operations more often arise while operating piping systems and plant components with complex geometries. Therefore cleaning experiments were performed in a CIP test rig simulating industrial cleaning processes. The results with pulsed flow show an enhancement of cleaning efficiency at locations difficult to access using stationary flow.     

Structure oriented library design in gas phase oxidation catalysis

Structure oriented screening techniques are discussed with regard to their usefulness and applicability in catalyst screening in research projects with different degrees of exploratory character. Structure oriented screening approaches were applied to build libraries for two target reactions in two case studies presented in this paper one challenging exploratory ammon-oxidation reaction for the conversion of C₆-feedstocks to adipodinitrile precursors with currently no relevant useful materials and no technical solution known. In this study the structure driven approach helped to identify lead structures for the conversion. The second case study focuses on the oxidation of acrolein and methacrolein to the corresponding unsaturated acids. Here technical catalyst candidate materials are known and are applied in the actual industrial applications. Therefore, the focus of the second case study is to find a superior material or alternative candidate materials with improved properties with this research strategy. For both case studies the effectiveness of the structure based approach is evaluated and put into perspective with state of the art library design and research strategies in high throughput experimentation and combinatorial catalysis.     

Mesoporous ordered silica structures modified by metal organic reagents and their application in catalytic Michael additions

Periodic mesoporous silica was modified with metal organic reagents via direct surface substitution reactions, thus introducing functional groups into the channels of the structure. Using materials functionalised with basic aromatic molecules as catalysts, the efficient Michael addition of diethyl malonate to trans-β-nitrostyrene was achieved. The catalysts anchored to the silica surface show high activity in the catalytic process even at low concentrations and low temperatures. The catalysts also prove to be stable during many recycling procedures. In combination with the remarkably reduced cost for the synthesis of these solid bases, the new hybrid systems are promising candidates for a new generation of catalysts.     

Soil-land-use-system approach to estimate nitrous oxide emissions from agricultural soils

Emissions of nitrous oxide (N₂O) from agricultural soils contribute significantly to the anthropogenic greenhouse effect. Numerous studies have been conducted during the last three decades to improve the understanding of the processes involved in the release of N₂O from agricultural soils. This enabled the creation of process based models on site and field scale. In addition, a growing number of N₂O emission data are available for different soil-land-use-systems from various climates. The integration of these data in global and national N₂O budgets leads to more improved estimations. Surprisingly, N₂O-emission calculations are rare on regional meso and macro scales. The spatial identification of areas with a high efflux of N₂O on regional meso and macro scales is essential for the implementation of N₂O emission mitigation strategies, thus leading to an increased sustainability of land use. On the basis of the ecosystem approach of Matson and Vitousek (1990), we introduce a new method to estimate regional N₂O emissions from agricultural soils on meso and macro scales. This method considers spatial environmental information from available spatial and statistical data as well as quantitative and qualitative expertise by using the tools of a geographic information system (GIS). An environmental information system (EIS) was built up for a dairy farm region in Southern Germany which includes soil, land use, topography, N₂O emission and farm management data. Using all information in the EIS, it was possible (i) to identify different spatial soil-land-use-systems, (ii) to link emission data and process knowledge to these soil-land-use-systems and (iii) to visualize spatial emission potentials. On this basis, N₂O emission potentials for each of the communities in the study region and the whole region were estimated. The estimated annual N₂O emission potential from agricultural soils for the examined dairy farm region in Southern Germany covering around 775 km² is about 3.0 kg N₂O-N ha⁻¹. This revised version was published online in August 2006 with corrections to the Cover Date.     

Quantitative measurement of gas hold-up distribution in a stirred chemical reactor using X-ray cone-beam computed tomography

Cone-beam type X-ray computed tomography (CBCT) is a potential method to measure three-dimensional phase distributions in vessels. An example for that is the measurement of gas profiles in stirred chemical reactors. Such data are highly valuable for the assessment and evaluation of chemical processes, for optimisation of the reactor and stirrer design, and for evaluation of computational fluid dynamics codes used to model the fluid flow and heat transfer in reactive systems. However, there are considerable difficulties for accurate quantitative measurements due to beam hardening and radiation scattering effects. In a theoretical and experimental work we have investigated the non-linear effects of both physical phenomena and developed a suitable measurement setup as well as calibration and software correction methods to achieve a highly accurate measurement of void fraction profiles with CBCT.