Powder preparation for a shell mold using a new coating process

A new coating process in the powder preparation for a shell mold has been developed to increase the fracture strength of the shell mold. It is due to the homogeneous formation of a glass phase on the starting particles and the increase in the glassification efficiency by the reduction in the loss of inorganic precursors. The inorganic binder system used for the new coating process is composed of tetraethyl orthosilicate (TEOS) and sodium methoxide (NaOMe) as the silica (SiO₂) and sodium oxide (Na₂O) precursors, respectively. Three different coating processes are employed for the powder preparation with a high glassification efficiency. In process I, the starting particles are coated with NaOMe, and then TEOS are coated on the particles treated with NaOMe. Process II is the reverse sequence of process I. Process III involves coating of the particles with a mixture of TEOS and NaOMe. The particles coated with an individual or mixture precursor were fixed with an organic binder and then heated at 1000 °C for 1 h. Molds prepared through the new coating processes, especially process III, show a higher fracture strength value compared with that of the conventional convert mold process, which may be caused by the increase in the glassification efficiency of the precursors. Powder prepared by process III shows a more uniform coating of the glass phase than those by other processes, resulting from an enhancement in the phase mixing between SiO₂ and NaOH molecules.     

Photocatalytic degradation and heat reflectance recovery of waterborne acrylic polymer/ZnO nanocomposite coating

This work aims to clarify the photocatalytic degradation mechanism and heat reflectance recovery performance of waterborne acrylic polymer/ZnO nanocomposite coating. To fabricate the nanocomposite coating, ZnO nanoparticles (nano-ZnO) were dispersed into acrylic polymer matrix at the various concentrations from 1 to 6% (by total weight of resin solids). The photocatalytic degradation of nanocomposite coating under ultraviolet (UV) light irradiation has been investigated by monitoring its weight loss and chemical/microstructural/morphological changes. As the topcoat layer, its heat reflectance recovery has been evaluated under UV/condensation exposure by using an artificial dirty mixture of 85 wt% nanoclay, 10 wt% silica particles (1–5 μm), 1 wt% carbon black, and 2 wt% engine oil. After 108-cycle UV/condensation exposure, infrared spectra and weight loss analysis indicated that the maximal degradation for nanocomposite coating is observed at 1 wt% nano-ZnO. On the other hand, after 96 hr of UV light exposure, the nanocomposite coating with1 wt% nano-ZnO could restore effectively the reflective index of solar-heat reflectance coating (from 58.45 to 80.78%). Finally, the photodegradation mechanism of this waterborne acrylic polymer coating has been proposed as the UV-induced formation of CC CO conjugated double bonds. As a result, its self-cleaning phenomenon can be achieved as the recovery of heat reflectance.     

A vacuum-sealed miniature X-ray tube based on carbon nanotube field emitters

ABSTRACT: A vacuum-sealed miniature X-ray tube based on a carbon nanotube field-emission electron source has been demonstrated. The diameter of the X-ray tube is 10 mm; the total length of the tube is 50 mm, and no external vacuum pump is required for the operation. The maximum tube voltage reaches up to 70 kV, and the X-ray tube generates intense X-rays with the air kerma strength of 108 Gy * cm2 min1. In addition, X-rays produced from the miniature X-ray tube have a comparatively uniform spatial dose distribution.     

Manipulating crystal growth and polymorphism by confinement in nanoscale crystallization chambers

The phase behaviors of crystalline solids embedded within nanoporous matrices have been studied for decades. Classic nucleation theory conjectures that phase stability is determined by the balance between an unfavorable surface free energy and a stabilizing volume free energy. The size constraint imposed by nanometer-scale pores during crystallization results in large ratios of surface area to volume, which are reflected in crystal properties. For example, melting points and enthalpies of fusion of nanoscale crystals can differ drastically from their bulk scale counterparts. Moreover, confinement within nanoscale pores can dramatically influence crystallization pathways and crystal polymorphism, particularly when the pore dimensions are comparable to the critical size of an emerging nucleus. At this tipping point, the surface and volume free energies are in delicate balance and polymorph stability rankings may differ from bulk. Recent investigations have demonstrated that confined crystallization can be used to screen for and control polymorphism. In the food, pharmaceutical, explosive, and dye technological sectors, this understanding and control over polymorphism is critical both for function and for regulatory compliance. This Account reviews recent studies of the polymorphic and thermotropic properties of crystalline materials embedded in the nanometer-scale pores of porous glass powders and porous block-polymer-derived plastic monoliths. The embedded nanocrystals exhibit an array of phase behaviors, including the selective formation of metastable amorphous and crystalline phases, thermodynamic stabilization of normally metastable phases, size-dependent polymorphism, formation of new polymorphs, and shifts of thermotropic relationships between polymorphs. Size confinement also permits the measurement of thermotropic properties that cannot be measured in bulk materials using conventional methods. Well-aligned cylindrical pores of the polymer monoliths also allow determination and manipulation of nanocrystal orientation. In these systems, the constraints imposed by the pore walls result in a competition between crystal nuclei that favors those with the fastest growth direction aligned with the pore axis. Collectively, the examples described in this Account provide substantial insight into crystallization at a size scale that is difficult to realize by other means. Moreover, the behaviors resulting from nanoscopic confinement are remarkably consistent for a wide range of compounds, suggesting a reliable approach to studying the phase behaviors of compounds at the nanoscale. Newly emerging classes of porous materials promise expanded explorations of crystal growth under confinement and new routes to controlling crystallization outcomes.     

聚丙烯纤维产品的新进展

间述聚丙烯纤维产品的新进展,介绍了近几年来新型超细聚丙烯短程纤维,高强高模量聚丙烯纤维及新型多聚丙烯纤维的开发与应用,预计了在２１世纪,聚丙烯纤维的应用会得到更大的发展。     

一款全新多效气垫粉凝霜的人体功效研究

对一种具有全面肤质提升作用的长效气垫粉凝霜进行了功效评价。在广州地区选择21名25~40岁具有彩妆使用习惯的女性,在产品使用前和使用后12 h对皮肤水分、肤色、光泽度、毛孔状况及细纹深度和数量进行了分析;同时考察了使用产品后皮肤表面温度变化情况并就满意度对受试者进行了问卷调查。结果表明,该产品能显著提高肌肤水分,改善肤色,细化毛孔和皮肤纹理,实现较好的遮盖效果并保持长效妆容,并可通过降低皮肤表面温度来提供良好的清凉感。多于85%的受试者对该产品的整体效果表示满意,专业的临床评价也显示该产品安全性高,无受试者出现不良反应。     

Effect of Supports and Promoters on the Performance of Ni-Based Catalysts in Ethanol Steam Reforming

Ethanol steam reforming (ESR) is one of the potential processes to convert ethanol into valuable products. Hydrogen produced from ESR is considered as green energy for the future and can be an excellent alternative to fossil fuels with the aim of mitigating the greenhouse gas effect. The ESR process has been well studied, using transition metals as catalysts coupled with both acidic and basic oxides as supports. Among various reported transition metals, Ni is an inexpensive material with activity comparable to that of noble metals, showing promising ethanol conversion and hydrogen yields. Additionally, different promoters and supports were utilized to enhance the hydrogen yield and the catalyst stability. This review summarizes and discusses the influences of the supports and promoters of Ni-based catalysts on the ESR process.     

Isothermal crystallization behavior and properties of polypropylene/EPR blends nucleated with sodium benzoate

The effect of sodium benzoate on the isothermal crystallization behavior of isotactic polypropylene (iPP)/ethylene–propylene rubber(EPR) blends was investigated using differential scanning calorimetry. Dynamic mechanical and physical properties of the iPP/EPR blends nucleated with sodium benzoate were also measured. It was found that the crystallization behavior and physical properties such as heat deflection temperature (HDT), flexural modulus, and impact strength were strongly affected by the competition between the nucleating effect of EPR attributed to its partial compatibility with iPP and the simple addition of the amorphous component, as well as the nucleating effect of sodium benzoate. High impact strength was achieved by addition of EPR and sodium benzoate to iPP. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 201–211, 2002     

Advanced underfill for high thermal reliability

The key to the success of flip‐chip technology lies in the availability of sucessful underfill materials. However, the reliability of flip‐chip technology using current underfill materials is generally found to be lower than that of conventional wire‐bond connection packaging materials such as epoxy molding compound (EMC) because of the high coefficients of thermal expansion (CTE) and moisture absorption of cured underfill material. In this study desbimide (DBMI), which has a low melting point (about 80°C), was used in the underfill materials as a cohardener. As a result, DBMI‐added underfill can show excellent thermal reliability, which is due to the superior properties of the CTE, the elastic modulus, and water resistance. When the properties of a 2 wt % DBMI‐added underfill were compared with those of a typical underfill (epoxy/anhydride), the CTE value was reduced to less than one‐half at the solder reflow temperature (about 200°C), the elastic modulus was reduced to less than one‐half in the temperature region below the glass‐transition temperature, and the water resistance was improved twofold. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2617–2624, 2002     

Thermal properties and crystalline structure of liquid crystalline poly(ethylene terephthalate‐co‐2(3)‐chloro‐1,4‐phenylene terephthalate)

Thermal properties and crystalline structure of liquid crystalline (LC) poly(ethylene terephthalate‐co‐2(3)‐chloro‐1,4‐phenylene terephthalate) [copoly(ET/CPT)] were investigated using differential scanning calorimetry (DSC), thermogravimetry (TGA), limiting oxygen index (LOI) measurement, electron dispersive X‐ray analysis (EDX), X‐ray diffractometry, and infrared spectrometry (IR). The thermal transition temperatures of copoly(ET/CPT) were changed with the composition. Copoly(ET/CPT) showed two thermal decomposition steps and the residues at 700°C and LOI values of copoly(ET/CPT) were almost proportional to its chlorine content. The activation energy of thermal decomposition of LC units was very low compared to that of poly(ethylene terephthalate)(PET) units. Crystal structure of copoly(ET/CPT) (20/80) was of triclinic system with the lattice constants of a = 9.98 A?, b = 8.78 A?, c = 12.93 A?, α = 97.4°, β = 96.1°, and γ = 90.8°, which is very close to that of poly(chloro‐p‐phenylene terephthlate) (PCPT) with the lattice constants of a = 9.51 A?, b = 8.61 A?, c = 12.73 A?, α = 96.8°, β = 95.4°, and γ = 90.8°. When copoly(ET/CPT)(50/50) was annealed at 220°C in vacuum, crystallization induced sequential reordering (CISR) was not observed but the heat of fusion was slightly increased due to the increase of the trans isomer content in PET units. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1286–1294, 2002; DOI 10.1002/app.10451